Bedding Airflow Temperature Control With Backpressure Compensation

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Solution Overview

Problem

Current bed temperature control methods, such as electric blankets and medical bed heaters, are limited in heating power, take too long to raise temperature, provide no cooling, and lack fresh air circulation, posing safety and reliability concerns.

Innovation Solution

A bedding climate control apparatus that uses forced air, heated by a ceramic thermal element, to rapidly heat or cool the space between bed sheets, controlled via wireless commands from a remote device, with features like oversized components for quiet operation and safety features to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electric blankets or electric mattress pads are used for bed temperature control, then heating function is provided, but heating power is limited and temperature adjustment is slow (30-45 minutes to raise temperature by 20 degrees F)

Engineering Contradiction:
Improveheating powerVSAvoidtime to raise temperature
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The patent uses a forced air system with a blower to circulate heated air through the bedding, replacing resistive electric heating with pneumatic heat distribution. This enables rapid temperature adjustment by physically moving large volumes of heated air through the bedding layers, achieving temperature changes in minutes rather than hours.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent replaces the electrical resistance heating mechanism with a mechanical forced convection system. Instead of relying on electrical current through resistive elements, the system uses a blower motor to mechanically force air circulation, significantly increasing heating speed and power delivery capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If electric blankets are used, then heating function is provided, but no cooling function is available

Engineering Contradiction:
Improvetemperature control rangeVSAvoidheating capability
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The forced air system serves dual functions by controlling air temperature and flow direction. The same blower and duct system can deliver heated air for warming or cooler air for cooling, making the device versatile for both heating and cooling applications without requiring separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts air temperature and flow rate based on user needs and environmental conditions. By varying the blower speed and heat exchanger operation, the system can adapt to provide heating, cooling, or maintenance of temperature, expanding its functional range beyond single-purpose electric blankets.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If electric blankets are used, then heating is provided, but no fresh air circulation is achieved

Engineering Contradiction:
Improveair circulation functionVSAvoidsafety and reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The forced air system actively circulates air through the bedding and sleeping environment, providing fresh air exchange and moisture removal. This pneumatic circulation prevents stagnant air conditions and improves sleeping environment quality, adding a functional benefit that electric blankets cannot provide.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Power

If medical forced air bed heaters are used, then rapid heating is achieved, but proprietary gowns with airflow channels are required

Engineering Contradiction:
Improveheating powerVSAvoidease of use
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent applies heating and cooling functions locally at the bedding level rather than requiring full-body gowns. The forced air system targets the immediate sleeping environment through the bedding, providing comfort where needed without restricting user movement or requiring specialized clothing.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extracts the heating function from the user's body (gowns) and applies it directly to the bedding environment. This separates the thermal control function from the user, allowing standard bedding to be used while achieving rapid heating through forced air circulation in the bedding space.

Inventive Principle:
Principle #2Taking out (Extraction)

5Power

If higher power heating elements are used, then rapid heating is achieved, but safety risks increase

Engineering Contradiction:
Improveheating powerVSAvoidoverheating risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces air as an intermediary medium between the heat source and the user. The forced air system distributes heat through circulating air flow, preventing direct contact with high-power heating elements and reducing localized overheating risks while maintaining effective heating power.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system incorporates temperature sensing and control mechanisms that monitor air and bedding temperature, adjusting blower speed and heater output to maintain safe operating conditions. This feedback control prevents overheating while allowing high power delivery when conditions permit.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid temperature adjustment of bedding, providing both heating and cooling effects while ensuring safety and reliability, with the ability to preheat a bed in under 5 minutes and maintain a comfortable temperature throughout the night.

Implementation Method 1

heated by a ceramic thermal element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

uses forced air, heated by a ceramic thermal element, to rapidly heat or cool the space between bed sheets

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10660451B2Bedding climate control apparatus and method to operate thereof that compensates for backpressure and ambient temperature
Publication Date: 2020.05.26 BEDJET LLC
  • US10660451B2 patent drawing
  • US10660451B2 patent drawing
  • US10660451B2 patent drawing

AI summary

A bedding climate control apparatus that delivers, in a quiet manner, forced airflow from a fan/blower within a housing to selectively deliver tempered (heated via a thermal element) forced airflow and non-tempered (room temperature) forced airflow through a flexible air conduit to bedding. The thermal element imparts heat to temper the forced airflow and the heat deliver may be adjusted to maintain a constant set temperature by adjusting imparted heating power depending on backpressure changes in the forced airflow and ambient temperature.