Behind-Wall TV Mount Structure for Flush Stud Attachment
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Solution Overview
Problem
Traditional television mounting brackets fail to mount TVs flush against the wall with no gap, as they do not account for the thickness of the wall material, such as sheetrock or drywall, leading to a visible gap between the TV and the wall.
Innovation Solution
A television wall mount design featuring multiple interconnected mounting plate surfaces that surround a wall stud, allowing for secure attachment to the stud and direct mounting of the TV against the wall, using screws and bolts to ensure a flush installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If traditional wall mounts are used, then the TV can be mounted on the wall, but a gap remains between the TV and the wall surface
Solution Approach 1:
The mounting system is divided into three distinct segments: a first mounting plate attached to the wall stud, a second mounting plate attached to the TV back, and a connecting rod linking them. This segmentation allows each component to perform its specific function independently, enabling flush mounting while maintaining structural simplicity.
Solution Approach 2:
The connecting rod acts as an intermediary element between the first mounting plate (attached to the wall) and the second mounting plate (attached to the TV). This intermediary component bridges the gap between the wall and TV, allowing the TV to be positioned flush against the wall surface while maintaining secure attachment.
2Shape
If the TV is mounted flush against the wall, then aesthetic appearance is improved, but secure attachment and weight distribution become more difficult
Solution Approach 1:
The mounting system separates the attachment functions into distinct components: the first mounting plate provides secure wall attachment to the stud, the connecting rod maintains the flush position, and the second mounting plate secures the TV back. This segmentation allows each component to optimize for its specific function while collectively ensuring both flush mounting and secure attachment.
Solution Approach 2:
The solution moves the attachment point from the TV back to the wall stud by introducing the connecting rod that extends through the wall. This dimensional change allows the primary attachment to occur at the wall stud (providing secure anchoring) while the TV remains positioned flush against the wall surface.
3Shape
If traditional mounting methods are used, then the mounting structure is simple, but the TV cannot be mounted flush against the wall
Solution Approach 1:
The mounting system is segmented into three simple components: a first mounting plate, a connecting rod, and a second mounting plate. Each component can be manufactured independently using standard fabrication processes, and the segmented design allows for easy assembly and installation while achieving flush mounting.
Solution Approach 2:
The first mounting plate serves multiple functions: it attaches to the wall stud, provides structural support, and positions the connecting rod. The connecting rod simultaneously maintains the flush position and transmits mechanical loads. This multi-functionality reduces the need for additional specialized components, simplifying the overall manufacturing process.
4Shape
If the TV is mounted with a gap from the wall, then weight distribution is easier, but aesthetic appearance and flush mounting are compromised
Solution Approach 1:
The mounting system segments the force transmission path into distinct components: the first mounting plate distributes weight to the wall stud, the connecting rod transmits forces through the wall, and the second mounting plate secures the TV back. This segmentation allows the weight distribution function to be performed at the wall stud attachment point while maintaining flush mounting appearance.
Solution Approach 2:
The solution changes the dimension of force application by anchoring the mounting system to the wall stud behind the wall rather than relying on surface mounting. This allows weight distribution to occur in the depth dimension (through the wall) while maintaining flush mounting in the visible surface dimension.
Data Source
AI summary
In various embodiments, a television monitor wall mount is provided that allows a television monitor to be mounted flush against a wall, such as directly against the sheetrock, drywall or other wall surface material. When attached behind a wall to a wall stud, the television wall mount serves as a bracket to support the weight of the television monitor that is located on the front side of the wall. The weight of the television monitor is supported by bolts which extend through a mounting plate surface behind the wall and through the wall and into the back of the television monitor that is on the front side of the wall. When tightened, these bolts secure the back of the television monitor flush against the first front side of the wall.