Mechanical Bellows Energy Storage for Low-Wind Power Systems

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Solution Overview

Problem

Small wind generator systems face challenges such as high maintenance costs, complexity, acoustic noise, aesthetic issues, and high wind damage, which increase operational and manufacturing costs, while existing energy storage solutions like fuel cells and chemical batteries are expensive and environmentally challenging.

Innovation Solution

A wind generator system with adjustable blades and a housing that channels wind efficiently, incorporating a wind directional apparatus and aerodynamic elements, along with a modular design and an energy storage system using a mechanical bellows to enhance energy harvesting and storage, reducing maintenance needs and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If small wind generator systems use large blades to harvest lower-energy winds, then energy harvesting capability is improved, but system complexity and maintenance costs increase due to high wind damage risks

Engineering Contradiction:
Improveenergy harvesting capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wind generator system is divided into modular components including the turbine assembly, power converter, and control system that can be independently maintained and replaced. The turbine assembly with blades and hub can be serviced separately from the electrical components, reducing overall system complexity during maintenance operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A power converter system acts as an intermediary between the turbine generator and the electrical load or grid. This intermediary component manages power flow, protects the system from high wind damage by controlling generator operation, and simplifies the connection between mechanical and electrical subsystems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If protective means such as blade pitching or braking systems are added to prevent high wind damage, then system reliability is improved, but device complexity and maintenance costs significantly increase

Engineering Contradiction:
Improveprotection against high wind damageVSAvoidcomplexity of protective means
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system automatically monitors wind conditions and adjusts turbine operation without requiring complex mechanical protective devices. The system self-regulates by controlling the generator and power converter based on real-time conditions, eliminating the need for blade pitching mechanisms or mechanical brakes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Mechanical protective systems such as blade pitching mechanisms and braking systems are replaced with an electrical control approach. The power converter and control electronics manage high wind protection by controlling generator output and turbine operation, substituting mechanical complexity with electrical control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If routine maintenance is performed on protective means, then system reliability is maintained, but operating costs and maintenance downtime significantly increase

Engineering Contradiction:
Improvemaintenance of protective functionalityVSAvoidmaintenance downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control system continuously monitors system conditions and performs self-diagnosis, eliminating the need for routine manual inspection and maintenance of protective mechanisms. The system automatically detects and reports issues, reducing maintenance downtime and operational costs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Complex mechanical protective systems that require routine maintenance are extracted and replaced with solid-state electrical control components. The power converter and control electronics have no moving parts requiring maintenance, removing the maintenance burden entirely from the protective functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

4Quantity of substance

If existing energy storage solutions like fuel cells and chemical batteries are used, then energy storage capability is achieved, but manufacturing costs and environmental impact increase

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmanufacturing cost and environmental impact
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The system uses conventional, readily available energy storage technologies such as lead-acid or lithium-ion batteries that are inexpensive to manufacture and replace. These standard batteries can be easily obtained from automotive or consumer electronics sources, avoiding the high costs and environmental concerns of fuel cells or specialized chemical batteries.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively harnesses low-velocity wind, reduces noise and visual impact, and provides reliable, cost-effective energy storage, minimizing maintenance and operational complexity, suitable for residential and remote applications.

Implementation Method 1

a mechanical bellows having an outer flexible material casing that expands and contracts to store and release energy

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the outer flexible material casing includes one or more functional elements that act as actuators made of shaped memory material

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentUS12442358B1Energy storage system
Publication Date: 2025.10.14 STAR SAILOR ENERGY INC
  • US12442358B1 patent drawing
  • US12442358B1 patent drawing
  • US12442358B1 patent drawing

AI summary

The present invention is an energy storage system comprising a mechanical bellows having an outer flexible material casing with one or more functional elements that operate as actuators for expanding and contracting the outer flexible material casing to store or deliver energy.