Below-Surface Heating Grill Plate for Indoor Grill Marks

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Solution Overview

Problem

Existing indoor grills and air fryer combinations do not provide the full grilling effect of outdoor grills, as they lack the ability to create grill lines or marks on food.

Innovation Solution

The apparatus includes a housing with a chamber for food, a fan system, a heating element, and a food placement element with a surface for placing food. The food placement element is positioned between the chamber and at least one of the fan system or the heating element, allowing for the creation of grill marks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If indoor grills are used to cook food indoors, then smoke emission is minimized and safe for indoor use, but the ability to create grill lines or marks on food is lost

Engineering Contradiction:
Improvesmoke emissionVSAvoidgrill line creation capability
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The cooking surface is segmented into multiple heating zones with different temperature characteristics. The grill plate includes first, second, and third heating zones that can be independently controlled, allowing different regions to serve different functions - some areas create grill marks while others provide even cooking without marks, thus achieving both smoke reduction and grill line creation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the grill plate are designed with different thermal properties. The first heating zone uses a first heating element with specific power density, while the second and third zones use different heating elements with different power densities. This local differentiation allows certain areas to contact food and create grill marks while other areas provide heat without direct contact, maintaining low smoke emission

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If outdoor grills are used to create grill lines on food, then full grilling effect is achieved, but smoke emission increases making them unsuitable for indoor use

Engineering Contradiction:
Improvegrill line creation capabilityVSAvoidsmoke emission
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A grill plate is introduced as an intermediary component between the heating elements and the food. The grill plate serves multiple functions: it contacts the food to create grill marks, distributes heat evenly, and captures smoke and odors generated during cooking. This intermediary structure enables outdoor-style grilling effects while containing harmful emissions for safe indoor use

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The smoke and odors generated during grilling, which are normally harmful emissions, are converted into a benefit by using them to enhance the cooking process. The grill plate captures these emissions and uses them to further cook and flavor the food, transforming what was a harmful byproduct into a useful cooking aid that reduces the need for additional smoke generation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the indoor grill/air fryer to mimic the grilling effect of outdoor grills by creating grill lines on food, while also minimizing smoke emission and odor, allowing for safe indoor use.

Implementation Method 1

a heating element... The food placement element is disposed between the chamber and at least one of the fan system or the heating element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a fan system... a porous protrusion extending into the chamber. The porous protrusion is configured to deliver air directed by the fan system into the chamber

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS20250089940A1Indoor grill and air fryer combination product
Publication Date: 2025.03.20 IB APPLIANCES US HOLDINGS LLC
  • US20250089940A1 patent drawing
  • US20250089940A1 patent drawing
  • US20250089940A1 patent drawing

AI summary

An apparatus includes a housing; a chamber within the housing in which food to be grilled or air fried is disposed; a fan system; a heating element; and a food placement element comprising a surface on which the food is placed in the chamber. At least one of the heating element or the fan system is disposed below the food placement element.