Below-Surface Heating Grill Plate for Indoor Grill Marks
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Solution Overview
Problem
Existing indoor grills and air fryer combinations do not provide the full grilling effect of outdoor grills, as they lack the ability to create grill lines or marks on food.
Innovation Solution
The apparatus includes a housing with a chamber for food, a fan system, a heating element, and a food placement element with a surface for placing food. The food placement element is positioned between the chamber and at least one of the fan system or the heating element, allowing for the creation of grill marks.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If indoor grills are used to cook food indoors, then smoke emission is minimized and safe for indoor use, but the ability to create grill lines or marks on food is lost
Solution Approach 1:
The cooking surface is segmented into multiple heating zones with different temperature characteristics. The grill plate includes first, second, and third heating zones that can be independently controlled, allowing different regions to serve different functions - some areas create grill marks while others provide even cooking without marks, thus achieving both smoke reduction and grill line creation
Solution Approach 2:
Different regions of the grill plate are designed with different thermal properties. The first heating zone uses a first heating element with specific power density, while the second and third zones use different heating elements with different power densities. This local differentiation allows certain areas to contact food and create grill marks while other areas provide heat without direct contact, maintaining low smoke emission
2Ease of manufacture
If outdoor grills are used to create grill lines on food, then full grilling effect is achieved, but smoke emission increases making them unsuitable for indoor use
Solution Approach 1:
A grill plate is introduced as an intermediary component between the heating elements and the food. The grill plate serves multiple functions: it contacts the food to create grill marks, distributes heat evenly, and captures smoke and odors generated during cooking. This intermediary structure enables outdoor-style grilling effects while containing harmful emissions for safe indoor use
Solution Approach 2:
The smoke and odors generated during grilling, which are normally harmful emissions, are converted into a benefit by using them to enhance the cooking process. The grill plate captures these emissions and uses them to further cook and flavor the food, transforming what was a harmful byproduct into a useful cooking aid that reduces the need for additional smoke generation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enables the indoor grill/air fryer to mimic the grilling effect of outdoor grills by creating grill lines on food, while also minimizing smoke emission and odor, allowing for safe indoor use.
Implementation Method 1
a heating element... The food placement element is disposed between the chamber and at least one of the fan system or the heating element
Implementation Method 2
a fan system... a porous protrusion extending into the chamber. The porous protrusion is configured to deliver air directed by the fan system into the chamber
Data Source
AI summary
An apparatus includes a housing; a chamber within the housing in which food to be grilled or air fried is disposed; a fan system; a heating element; and a food placement element comprising a surface on which the food is placed in the chamber. At least one of the heating element or the fan system is disposed below the food placement element.


