Belt-Driven Generator Onboard Charging for Electric Vehicles

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Solution Overview

Problem

Conventional electric vehicle charging systems require users to plug in at stations or outlets, leading to 'range anxiety' and limited mileage range between charges, with existing onboard systems emitting fuel and producing emissions.

Innovation Solution

A Zero Emission Onboard Charging System that utilizes a belt-driven generator powered by the vehicle's wheels to recharge the main battery while driving, eliminating the need for fuel and reducing reliance on stationary charging stations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional onboard charging systems use fuel-based generators, then power can be generated onboard, but fuel emissions are produced which are harmful to users and the environment

Engineering Contradiction:
Improveonboard power generationVSAvoidfuel emissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the fuel-based mechanical generator system with an electromagnetic generator system that converts wheel rotation directly into electrical energy. This substitution eliminates combustion processes and fuel emissions while maintaining onboard power generation capability, resolving the contradiction between energy self-sufficiency and environmental harm.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent converts the previously harmful waste energy (wheel rotation that does not contribute to propulsion) into beneficial electrical energy for charging the battery. By capturing and utilizing the kinetic energy already present in the moving vehicle, the system transforms a source of energy loss into a useful resource, eliminating emissions while providing power.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Duration of action of moving object

If electric vehicles rely on stationary charging stations, then batteries can be recharged, but charging infrastructure is limited and causes range anxiety

Engineering Contradiction:
Improvebattery rangeVSAvoidcharging availability
Core Design Contradiction:
Duration of action of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent enables the electric vehicle to charge itself during operation through the onboard generator system. The vehicle becomes self-sufficient by generating its own charging power from its motion, eliminating dependence on external charging infrastructure. This self-service capability dramatically increases charging availability while extending effective range.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent enables continuous charging during vehicle operation rather than requiring periodic stops at charging stations. The generator operates continuously as long as the vehicle is moving, providing uninterrupted energy replenishment that extends range and eliminates range anxiety associated with limited charging infrastructure.

Inventive Principle:
Principle #20Continuity of useful action

3Duration of action of moving object

If electric vehicles have larger batteries for extended range, then mileage between charges increases, but vehicle weight increases

Engineering Contradiction:
Improvemileage rangeVSAvoidbattery weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent enables continuous energy replenishment during vehicle operation through the onboard generator. This continuous charging capability allows the use of smaller batteries that are charged progressively during driving, rather than requiring large batteries to store all necessary energy in advance. The generator acts as a continuous power source that offsets battery consumption in real-time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent transforms the static battery capacity problem into a dynamic energy management system. Instead of relying solely on fixed battery size to determine range, the system dynamically generates additional power during operation based on vehicle motion. This dynamic approach allows flexible range extension without proportionally increasing battery weight.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system significantly increases the electric vehicle's range on a single charge, reduces the need for plug-in charging, and generates zero emissions, enhancing user convenience and environmental sustainability.

Implementation Method 1

at least one pulley attached to the at least one wheel and configured to be attached by belts to the at least one DC belt driven generator

Methodology Applied
Scientific EffectPulley: Pulley

Implementation Method 2

at least one DC belt driven generator configured to be driven by the belts attached to the at least one pulley while the electric vehicle is being driven

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230234457A1Electric vehicle zero emission onboard charging system
Publication Date: 2023.07.27 MOONEY JAMES RICHARD
  • US20230234457A1 patent drawing
  • US20230234457A1 patent drawing
  • US20230234457A1 patent drawing

AI summary

Disclosed is a Zero Emission Onboard Charging System that charges the main battery of an electric vehicle when the vehicle is being driven in full operation or is at rest. The Zero Emission Onboard Charging System includes at least one direct current (DC) belt driven generator, at least one wheel, at least one pulley attached to the at least one wheel and configured to be attached by belts to the at least one DC belt driven generator, the at least one DC belt driven generator being configured to be driven by the belts attached to the at least one pulley while the electric vehicle is being driven, a voltage regulator wired to the at least one DC belt driven generator, the voltage regulator being configured to regulate DC power received from the at least one DC belt driven generator and to output a grid-equivalent alternating current (AC) charge output, a charging box wired to the voltage regulator, the charging box being configured to receive the charge output from the voltage regulator, a charge cable having two ends configured with a plug, wherein a first end is plugged into the charging box, and wherein the charge cable is configured to receive the charge output from the charging box, a charge port connected to the charge cable by a second end of the charge cable being plugged into the charge port, the charge port being configured to receive the charge output through the charge cable, and a main battery wired to the charge port, the main battery being configured to receive the charge output from the charge port while the electric vehicle is being driven.