Belt Retractor Mechanism for Drone Package Sorting

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Solution Overview

Problem

Existing package receiving and sorting systems for multiple drones and recipients are inefficient and require complex mechanisms.

Innovation Solution

A package receiving and sorting apparatus using a belt mechanism with movable holders and a retractor, where the belt is guided along a movement path with specific positions to efficiently sort packages by retracting into holders and pushing them towards delivery sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complex mechanism is used to receive and sort multiple packages by multiple drones, then the sorting capability is improved, but the device complexity increases

Engineering Contradiction:
Improvesorting capabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The work area is divided into multiple delivery sections, each with its own feeding section. The belt is segmented into multiple sections that can be independently controlled to deliver packages to different destinations. This segmentation allows the system to handle multiple packages simultaneously for multiple recipients without requiring a complex centralized sorting mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The single belt structure serves multiple functions: it transports packages across the work area, delivers packages to multiple different feeding sections, and can be retracted to different positions. The movable holders also serve dual purposes by both guiding the belt and positioning packages. This multi-functionality reduces the need for separate specialized mechanisms for each sorting task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a simple belt mechanism is used for package sorting, then the device complexity is reduced, but the sorting efficiency may be compromised

Engineering Contradiction:
Improvemechanism simplicityVSAvoidsorting efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The holders are designed to be movable along the movement path rather than fixed, allowing dynamic adjustment of the belt tension and positioning. The retractor mechanism enables dynamic repositioning of the belt to different delivery sections. This dynamic capability allows the simple belt mechanism to efficiently adapt to different sorting requirements and maintain high productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable holders act as intermediaries between the belt and the delivery sections. They facilitate the transfer of packages from the belt to the feeding sections and enable the belt to reach multiple delivery positions without requiring complex mechanical linkages. This intermediary mechanism maintains sorting efficiency while keeping the overall system simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the belt is stretched across the entire work area to reach multiple delivery sections, then the coverage is improved, but the space requirement increases

Engineering Contradiction:
Improvework area coverageVSAvoidbelt length
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The belt is nested within the movable holders, which can retract the belt into a compact configuration when not in use. The holders themselves can be positioned along the movement path, allowing the belt to be stored in a space-efficient manner while still providing access to multiple delivery sections across the work area. This nesting principle reduces the space required to accommodate the full-length belt.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP3744661B1Consignment sorting device and consignment sorting method
Publication Date: 2022.05.11 RAKUTEN GROUP INC
  • EP3744661B1 patent drawingFigure 1
  • EP3744661B1 patent drawingFigure 2
  • EP3744661B1 patent drawingFigure 3

AI summary

When a first holder (40) and a second holder (42) are positioned at a pair of midway positions (MP), a belt (38) is arranged between the first holder (40) and the second holder (42) breadthways across a work area (24), and a package (22) is positioned between the belt (38) and a selected one delivery section (54). The first holder (40) and the second holder (42) come closer to each other when approaching a pair of final positions (FP) from the pair of midway positions (MP). The belt (38) is retracted by a retractor (44) into the first holder (40) and the second holder (42) to pull the package (22) in the direction of the selected one delivery section (54).