Bendable Stem Cable Support for Horizontal Mounting

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Solution Overview

Problem

Conventional cable supports are ineffective for mounting to horizontal substrates and difficult to remove when fasteners are misaligned or improperly installed, leading to poor cable performance and damage.

Innovation Solution

A cable support with a bendable end segment for mounting on both vertical and horizontal surfaces, featuring a malleable locking tab for easy fastener removal and friction-enhancing projections to prevent rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cable support is designed for vertical mounting only, then mounting simplicity is improved, but adaptability to different substrates deteriorates

Engineering Contradiction:
Improvemounting simplicityVSAvoidsubstrate compatibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The stem incorporates a bendable end segment that can be dynamically positioned at different angles (0°, 45°, 90°) to adapt to various substrate orientations. This dynamic adjustability allows the same support structure to mount on vertical walls, horizontal ceilings, or angled surfaces without requiring multiple specialized designs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cable support is designed with universal mounting capability through the bendable stem and multiple mounting hole orientations, enabling a single device to serve multiple mounting scenarios (vertical, horizontal, angled substrates) that would traditionally require different specialized supports.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If fastener is securely driven to ensure mounting reliability, then mounting reliability is improved, but ease of removal deteriorates

Engineering Contradiction:
Improvemounting reliabilityVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is segmented into a separate malleable tab component that can be independently deformed to release the fastener. This segmentation allows the fastener to remain securely driven during normal operation while providing a dedicated, simple mechanism for removal when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The malleable locking tab is designed to be manually deformed by the user to enable disengagement, allowing the installer to easily remove the support themselves without requiring special tools or damaging the fastener, thereby maintaining both reliability and ease of removal.

Inventive Principle:
Principle #25Self-service

3Device complexity

If support structure is simplified to reduce complexity, then device complexity is improved, but anti-rotation capability deteriorates

Engineering Contradiction:
Improvestructural complexityVSAvoidanti-rotation stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

Friction-enhancing formations are applied locally at the interface between the support body and substrate, rather than requiring complex structural designs throughout. These localized features (such as textured surfaces or protrusions) provide sufficient anti-rotation grip while keeping the overall structure simple and easy to manufacture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure mounting on various substrates, facilitates easy removal without damaging the support or cables, and prevents unwanted rotation, thereby improving cable performance and installation efficiency.

Implementation Method 1

a malleable locking tab constructed and arranged for being deformed by a user to enable disengagement of the cable support from a fastener driven in to the substrate

Methodology Applied
Scientific EffectMalleability: Plasticity

Implementation Method 2

a stem with a bendable end segment which is movable from a first, vertical position to a second, horizontal position oriented normally to the stem

Methodology Applied
Scientific EffectFlexibility: Elasticity

Implementation Method 3

adding friction-enhancing formations or projections which grip the substrate to prevent unwanted rotation

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8616512B2Multi-purpose cable support having bendable stem
Publication Date: 2013.12.31 ILLINOIS TOOL WORKS INC
  • US8616512B2 patent drawing
  • US8616512B2 patent drawing
  • US8616512B2 patent drawing

AI summary

A cable support has a body formed from a strap of self-supporting material, with a hook portion having a free end and an opposite attachment end. A stem is formed by the attachment end and includes an end segment movable relative to a main segment between a first, linearly-aligned position, and a second, normally-oriented position for facilitating selective mounting of the support on vertical and horizontal substrates.