Bendable Touch Panel Insulating Layer Stress Relief

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Solution Overview

Problem

Bendable touch panels face breakage issues due to high tensile stress in the bending region, leading to touch function failure, as the existing inorganic material layers have low tensile limits and poor bending resistance.

Innovation Solution

A touch panel design incorporating an insulating layer with both inorganic and organic material layers, where the inorganic material layer has openings and the organic material layer fills these openings, reducing stress transfer and enhancing bending resistance by allowing the organic material layer to absorb tensile stress through deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inorganic material layer is used for insulation in bendable touch panels, then insulation performance is improved, but bending resistance and tensile strength deteriorate due to low tensile limits

Engineering Contradiction:
Improveinsulation performanceVSAvoidbending resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies composite materials by combining inorganic material layers (such as silicon nitride or silicon oxide) with organic material layers (such as acrylic resin or epoxy resin) to form a multi-layer insulating structure. This composite approach allows the inorganic layer to provide insulation while the organic layer provides flexibility and bending resistance, resolving the contradiction between insulation performance and bending resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating openings in the inorganic material layer at specific locations corresponding to electrode wire intersections and filling these openings with organic material. This localized modification allows the inorganic layer to maintain insulation performance in most areas while the organic-filled openings provide stress relief and bending resistance at critical points.

Inventive Principle:
Principle #3Local quality

2Reliability

If the inorganic material layer is made continuous for protection, then protection performance is improved, but tensile stress during bending increases leading to electrode wire breakage

Engineering Contradiction:
Improveprotection performanceVSAvoidtensile stress
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent applies segmentation by introducing openings in the inorganic material layer at electrode wire intersections. This divides the continuous inorganic layer into segmented regions, allowing stress to be distributed and relieved at the opening locations during bending, thereby reducing tensile stress on the electrode wires while maintaining protection in the remaining inorganic layer areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses the organic material layer as an intermediary substance that fills the openings in the inorganic layer. This intermediary organic material absorbs and distributes tensile stress during bending, preventing stress concentration at the electrode wire intersections and reducing the likelihood of wire breakage while the inorganic layer maintains its protective function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the risk of breakage in the electrode layer and improves the overall bendable performance of the touch panel, minimizing the likelihood of touch function failure during bending.

Implementation Method 1

the organic material layer fills in the openings... reducing stress transfer and enhancing bending resistance by allowing the organic material layer to absorb tensile stress through deformation

Methodology Applied
Scientific EffectStress absorption through deformation: Deformation

Data Source

PatentUS11954295B2Touch panel, display panel, and display device
Publication Date: 2024.04.09 HEFEI VISIONOX TECH CO LTD
  • US11954295B2 patent drawing
  • US11954295B2 patent drawing
  • US11954295B2 patent drawing

AI summary

A touch panel, a display panel, and a display device. The touch panel includes: a substrate; an electrode layer disposed on the substrate. The electrode layer includes a plurality of second electrodes and a plurality of first electrodes arranged to intersect with the second electrodes; and an insulating layer. The second electrodes and the first electrodes are insulated by the insulating layer, and the insulating layer includes an inorganic material layer and an organic material layer. The inorganic material layer is provided with openings at least corresponding to intersections of the second electrodes and the first electrodes, and a part of the organic material layer fills in the openings.