Bent Display Component Mounting via Filler Penetration

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Solution Overview

Problem

Portable electronic devices with bended displays face challenges in integrating electronic components in a way that enhances both aesthetics and usability while maintaining a robust assembly process.

Innovation Solution

An electronic device design featuring a housing with a flat area and a bending area on the display, where a filler is used between the housing and the display to expose electronic components, such as a key button assembly, allowing them to penetrate the display for external access, and a detection circuit inside the housing connects these components to control functions based on detected signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electronic components are installed inside the housing without penetrating the display, then the display surface remains intact and aesthetically pleasing, but the components are not accessible to users for operation

Engineering Contradiction:
Improvecomponent accessibilityVSAvoiddisplay surface integrity
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The electronic component is extracted from the internal housing space and positioned to penetrate through the display surface. This allows the component to be accessible from the outside while maintaining its functional integration within the device structure. The display surface is selectively opened only where needed for component access.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electronic component is nested within the display structure, with part of it penetrating through the display surface. The component is positioned such that it is contained within the overall device boundaries while extending outward for user interaction, creating a nested configuration that combines internal integration with external accessibility.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If a filler is used between the housing and display to install components, then component installation is facilitated, but the assembly process becomes more complex

Engineering Contradiction:
Improvecomponent installationVSAvoidassembly process
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The device structure is segmented into distinct functional zones: the housing, the display, and the filler layer. The filler is positioned in the gap between the housing and display, creating a dedicated installation space for electronic components. This segmentation allows components to be installed in the filler layer without requiring complex integration into either the housing or display structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filler acts as an intermediary layer between the housing and the display. It provides a flexible mounting surface for electronic components, allowing them to be installed and secured without direct attachment to either the rigid housing or the fragile display. This intermediary structure simplifies component installation while maintaining the integrity of the overall assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the display is made fully flexible to allow component penetration, then component accessibility is improved, but the display reliability and durability decrease

Engineering Contradiction:
Improvecomponent exposureVSAvoiddisplay durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The display structure is designed with different properties in different regions. The area where component penetration is needed has localized flexibility and opening, while the rest of the display maintains its standard structural integrity and durability. This local modification allows component access without compromising the overall reliability of the display.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of making the entire display flexible or opening it completely, only the specific region where component access is required is modified. The filler and component assembly are positioned to expose only the necessary portion of the component through a controlled opening in the display, providing sufficient accessibility while minimizing impact on display durability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10182134B2Electronic device including component mounting structure through bended display
Publication Date: 2019.01.15 SAMSUNG ELECTRONICS CO LTD
  • US10182134B2 patent drawing
  • US10182134B2 patent drawing
  • US10182134B2 patent drawing

AI summary

An electronic device and its operating method are provided. The electronic device includes a housing including a first surface, a second surface facing the first surface in a spaced apart manner, and a lateral surface surrounding a space between the first surface and the second surface, a display mounted to the housing and including a flat area substantially corresponding to the first surface and a bending area extended from the flat area in a direction of the lateral surface, a filler disposed between the housing and the bending area of the display, at least one electronic component which is installed to the filler and of which one part is exposed to the outside by penetrating at least one region of the bending area of the display, a detection circuit disposed inside the housing and electrically connected to the electronic component to detect an operation of the electronic component, and at least one processor operatively coupled to the detection circuit and the display to provide control to perform a corresponding function of the electronic device on the basis of a provided detection signal.