Bent Heat Exchanger Wind Guide Design for Uniform Airflow Distribution

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Solution Overview

Problem

The heat exchange performance of conventional bent heat exchange devices is compromised due to non-uniform wind speed distribution across their surfaces, with higher wind resistance at the bottom portion and lower wind speed at the top, leading to inefficient heat exchange.

Innovation Solution

A heat exchange device with a wind guide member, such as a V-shaped wind guide plate, is introduced to guide air uniformly across the surface of the heat exchanger, improving wind speed distribution and enhancing heat exchange efficiency by forming a substantially inverted V-shaped configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bent heat exchange device is used to fit spatial requirements, then the device can be installed in confined spaces, but the wind speed distribution becomes non-uniform causing poor heat exchange performance

Engineering Contradiction:
Improvespatial adaptabilityVSAvoidheat exchange performance
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

A wind guide member is introduced as an intermediary component between the air source and the bent heat exchange device. This wind guide member actively redirects and distributes wind flow to compensate for the non-uniform distribution caused by the bent configuration, thereby maintaining high heat exchange performance while preserving spatial adaptability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the heat exchange device is placed closer to the box at the bottom portion, then spatial compactness is improved, but wind resistance increases and wind speed decreases

Engineering Contradiction:
Improvespatial compactnessVSAvoidwind speed
Core Design Contradiction:
Volume of moving objectVSSpeed

Solution Approach 1:

The wind guide member implements local quality by providing targeted wind guidance specifically at the bottom portion of the heat exchange device where wind speed is lowest. The guide structure is positioned and dimensioned to deliver enhanced wind flow precisely to the lower heat exchange surfaces, compensating for the reduced wind speed caused by proximity to the box

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the wind guide member is positioned to maximize wind guidance, then wind speed distribution uniformity improves, but device complexity increases

Engineering Contradiction:
Improvewind speed distribution uniformityVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The wind guide member utilizes parameter changes by optimizing its geometric parameters (angle, dimensions, positioning) to achieve effective wind guidance. By carefully selecting parameters such as the guide angle within specific ranges and positioning the member at optimal distances from the heat exchange surfaces, uniform wind distribution is achieved without requiring complex multi-component structures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The uniform wind speed distribution across the heat exchanger surfaces significantly improves heat exchange performance by reducing 'dead regions' and increasing efficiency, particularly by ensuring consistent wind speed along the length of the heat exchangers.

Implementation Method 1

a wind guide member 3 disposed between the first heat exchanger 1 and the second heat exchanger 2 for guiding a wind toward the first heat exchanger 1 and the second heat exchanger 2 respectively

Methodology Applied
Scientific EffectFluid flow guidance:

Implementation Method 2

a wind flows upwards from a lower surface of the heat exchange device and exchanges heat with a refrigerant in the heat exchange tubes

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2520893B1Heat exchange device
Publication Date: 2022.04.06 SANHUA HLDG GRP
  • EP2520893B1 patent drawingFigure 1~2
  • EP2520893B1 patent drawingFigure 3~4
  • EP2520893B1 patent drawingFigure 5~6

AI summary

A heat exchange device is provided. The heat exchange device comprises: a first heat exchanger (1) defining an upper end and a lower end; a second heat exchanger (2) defining an upper end connected to the upper end of the first heat exchanger (1) and a lower end spaced apart from the lower end of the first heat exchanger (1) in a longitudinal direction, such that a predetermined angle between the first heat exchanger (1) and the second heat exchanger (2) is θ, where 0<θ<180°; and a wind guide member (3) disposed between the first heat exchanger (1) and the second heat exchanger (2) for guiding a wind toward the first heat exchanger (1) and the second heat exchanger (2) respectively.