Bent LED Substrate for Backlight Luminance and Heat Management

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Solution Overview

Problem

Liquid crystal display apparatuses face a challenge in achieving high luminance backlight without increasing electric power, which leads to elevated surface temperatures of LED substrates.

Innovation Solution

A light emitting device comprising a light source, a light guiding plate, and a substrate with a wiring pattern that is electrically connected to the light source, where the substrate is bent to cover the space between the light source and the light receiving portion, enhancing light reflection and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If electric power for backlighting is increased to achieve high luminance, then luminance is improved, but surface temperature of LED substrate increases

Engineering Contradiction:
ImproveluminanceVSAvoidsurface temperature of LED substrate
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent utilizes the heat generated by the LED substrate (which would normally be a harmful effect) as a beneficial heat source to drive the thermoelectric converter. The thermoelectric converter transforms this waste heat into electrical energy, which is then fed back to power the LED lights, thereby converting the harmful thermal energy into useful electrical energy and resolving the contradiction between luminance and temperature.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent merges multiple functions into a single integrated system: the LED substrate serves as both the light source and the heat source, while the thermoelectric converter simultaneously acts as a heat engine and an electrical power generator. This merged system allows the heat that would normally be wasted to be converted back into electrical energy, enabling high luminance without proportional temperature increase.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If electric power for backlighting is increased to achieve high luminance, then luminance is improved, but electric power consumption increases

Engineering Contradiction:
ImproveluminanceVSAvoidelectric power consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent implements a feedback mechanism where the thermoelectric converter continuously monitors and converts heat from the LED substrate back into electrical energy, which is then fed back to power the LED lights. This feedback loop reduces the external electric power consumption by recycling the thermal energy that would otherwise be wasted, thereby achieving high luminance with lower net power consumption.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system serves itself by using its own generated heat to produce the electrical energy needed for operation. The thermoelectric converter harvests heat from the LED substrate and converts it back into electrical power, allowing the system to partially or fully power itself, thereby reducing external power requirements while maintaining high luminance.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces light leakage, improves luminance, and effectively manages heat, preventing temperature rises and ensuring stable operation of the light emitting device.

Implementation Method 1

the substrate is bent and disposed so as to cover a space between the light source and the light receiving portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the substrate is bent and disposed so as to cover a space between the light source and the light receiving portion

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS10788620B2Light emitting device, display apparatus, and substrate
Publication Date: 2020.09.29 SHARP KK
  • US10788620B2 patent drawing
  • US10788620B2 patent drawing
  • US10788620B2 patent drawing

AI summary

A light emitting device is installed in a display apparatus such as that used in a television set. The light emitting device includes a light source that emits light, a light guiding plate having a light receiving portion that receives light from the light source, and a substrate having a wiring pattern that is electrically connected to the light source. The substrate is bent and disposed so as to cover a space between the light source and the light receiving portion. The light guiding plate emits the received light toward, for example, a liquid crystal panel. The liquid crystal panel displays images by causing each of pixels to transmit or block light irradiated.