Bent Resonator Filter Layout for Compact Cross-Coupling

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Solution Overview

Problem

Traditional filters face challenges in miniaturization and design flexibility due to limitations in resonator structure and coupling mechanisms, leading to increased production costs and complexity, as well as restricted signal path and port positioning.

Innovation Solution

A compact filter design featuring integrally formed resonators with multiple bends and a partition wall that allows for flexible signal transmission paths and cross-coupling between non-adjacent resonators, reducing assembly costs and improving design flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional resonators are bent into L-shape or T-shape to reduce space, then the filter volume is reduced, but the coupling between resonators becomes limited and requires additional conductors and assembly steps

Engineering Contradiction:
Improvefilter volumeVSAvoidcoupling structure complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the resonator body with the coupling conductor into a single integrally formed resonator structure. The resonator includes a body portion and a coupling portion that extends from the body, eliminating the need for separate conductors and assembly steps while maintaining the required coupling functionality between resonators.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling portion is pre-integrated into the resonator structure during manufacturing, so that the resonator is ready for assembly without requiring additional coupling components. This preliminary integration of the coupling function into the resonator body reduces assembly complexity and improves manufacturing efficiency.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If additional conductors are added to non-adjacent resonators to realize cross-coupling, then the coupling functionality is improved, but the processing costs and assembly complexity increase

Engineering Contradiction:
Improvecross-coupling functionalityVSAvoidprocessing cost and assembly ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The coupling functionality is merged into the resonator structure itself through the coupling portion, eliminating the need for separate conductors. This integration reduces the number of components, lowers processing costs, and simplifies assembly while maintaining full cross-coupling functionality between non-adjacent resonators.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If resonators are directly welded or chip conductors are fixed to achieve cross-coupling, then the coupling strength is improved, but the sensitivity to position tolerances and spacing increases

Engineering Contradiction:
Improvecoupling strengthVSAvoidposition tolerance sensitivity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The resonator body and coupling portion are integrally formed as a single piece, eliminating the need for welding or separate fixing operations. This integration removes the sensitivity to position tolerances and spacing that arises from assembly processes, while maintaining strong and reliable coupling between resonators.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If the transmission path is limited to in-line or U-shape configurations, then the resonator arrangement is simplified, but the port position flexibility is reduced

Engineering Contradiction:
Improvetransmission path structureVSAvoidport position flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The resonator structure incorporates a configurable coupling portion that can be designed in different orientations and configurations. This dynamic design flexibility allows the transmission path to be adapted to various port position requirements while maintaining a relatively simple overall structure, enabling customization for different application needs.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11984635B2Filter
Publication Date: 2024.05.14 PROSE TECH CO LTD
  • US11984635B2 patent drawing
  • US11984635B2 patent drawing
  • US11984635B2 patent drawing

AI summary

A filter includes a filter frame and at least two resonators. A receiving space is formed in the filter frame. The at least two resonators are disposed in the receiving space and distributed along a signal transmission path. Adjacent resonators on the signal transmission path are coupled. Each resonator includes a body part and a bending part. One end of the body part is grounded. The bending part includes a head bending part and an end bending part, the head bending part being connected to the end bending part to form a resonator structure circulating in a counterclockwise or clockwise direction.