Bentonite Waterproofing Membrane Swelling Control

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Solution Overview

Problem

Existing waterproofing membranes for below-grade applications lack improved performance and durability, particularly in terms of trafficability, immediate or delayed swelling, and resistance to environmental factors like rain and snow.

Innovation Solution

A waterproofing composition comprising a hydrophobic binder, such as polymer modified asphalt, hot melt adhesive, or thermoplastic polymer, combined with a swellable filler including at least 15 wt.% swellable clay and/or 0.1 wt.% to 70 wt.% super absorbent polymer, optimized for improved swelling characteristics and application in below-grade waterproofing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a waterproofing membrane is designed to swell immediately upon contact with water, then waterproofing performance is improved, but the membrane becomes unsuitable for pre-applied waterproofing where trafficability is needed before concrete casting

Engineering Contradiction:
Improvewaterproofing performanceVSAvoidtrafficability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies parameter changes by formulating a composite material where the swelling characteristics can be controlled through composition ratios. The membrane contains hydrophilic materials (like bentonite or superabsorbent polymers) mixed with a hydrophobic binder system, allowing the swelling response to be tuned by adjusting the proportion and type of swelling agents, thus resolving the contradiction between immediate swelling and pre-application trafficability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action by providing a pre-applied waterproofing membrane that maintains its structural integrity and allows construction traffic before concrete casting. The membrane is designed to remain stable during the construction phase and only activate its swelling function after concrete placement, when water exposure occurs, thus enabling both trafficability and subsequent waterproofing performance

Inventive Principle:
Principle #10Preliminary action

2Duration of action of stationary object

If a membrane exhibits delayed swelling to resist rain and snow, then durability is improved, but immediate waterproofing protection is reduced

Engineering Contradiction:
ImprovedurabilityVSAvoidimmediate waterproofing protection
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent resolves this contradiction by changing the swelling response parameters through controlled composition. By selecting specific hydrophilic materials and adjusting their concentrations relative to the hydrophobic binder, the membrane's swelling kinetics can be optimized to provide both immediate protection and long-term durability against environmental factors

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining hydrophobic binders with hydrophilic swelling agents in a specific formulation. This composite structure allows the membrane to exhibit controlled swelling behavior that provides immediate waterproofing protection while maintaining durability against rain and snow through the synergistic interaction of its components

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves enhanced waterproofing performance with controlled swelling properties, improved trafficability, and increased durability, effectively addressing the limitations of existing membranes.

Implementation Method 1

a swellable filler comprising: at least 15 wt. % and no greater than 85 wt. % of a swellable clay, and at least 0.1 wt. % and no greater than 70 wt. % of a super absorbent polymer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

Some waterproofing membranes can be designed to swell. It may be desirable to have membranes that swell immediately upon contact with water. It may be alternatively desirable to for a membrane to exhibit delayed swelling

Methodology Applied
Scientific EffectSwelling: Hydrogel

Implementation Method 3

a hydrophobic binder, the hydrophobic binder comprising at least one of the following: a) a polymer modified asphalt comprising asphalt and a polymer additive; b) a hot melt adhesive; and c) a thermoplastic polymer

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentUS20250179309A1Below grade waterproofing with bentonite
Publication Date: 2025.06.05 GCP APPLIED TECHNOLOGIES INC
  • US20250179309A1 patent drawing
  • US20250179309A1 patent drawing
  • US20250179309A1 patent drawing

AI summary

Disclosed are waterproofing compositions and waterproofing articles, such as waterproofing membranes comprising such waterproofing compositions. The waterproofing composition can include a hydrophobic binder and a swellable filler. The hydrophobic binder can include at least one of (i) a polymer modified asphalt comprising an asphalt and a polymer additive; (ii) a hot melt adhesive; and/or (iii) a thermoplastic polymer. The swellable filler can include at least one of (a) at least 15 wt. % and no greater than 85 wt. % of a swellable clay, and/or (b) at least 0.1 wt. % and no greater than 70 wt. % of a super absorbent polymer, wherein the amounts in wt. % are based on a total weight of the waterproofing composition.