Automated Bevel Grinding Load Control
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Solution Overview
Problem
The current load adjustment process for bevel grinding devices is cumbersome, requiring manual reading and inputting of pressing load information from a load measuring device, leading to inefficiencies and potential errors.
Innovation Solution
A load adjusting system and method that includes a control device which acquires measurement data from a load measuring device, calculates an adjustment value based on set parameters, and controls the pressing operation of the grinding head to efficiently adjust the pressing load, reducing manual intervention and increasing accuracy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If manual reading and inputting of pressing load information is performed, then measurement capability is achieved, but operation time and error rate increase
Solution Approach 1:
The patent replaces the manual mechanical process of reading and inputting load data with an automated information processing system. The control device automatically acquires measurement data from the load measuring device, calculates adjustment values, and controls the pressing operation, eliminating manual intervention entirely.
Solution Approach 2:
The system performs self-adjustment by automatically acquiring its own measurement data, calculating the necessary adjustments, and executing the pressing control without external human input. The control device serves the system's own adjustment needs autonomously.
2Measurement precision
If manual reading and inputting of pressing load information is performed, then measurement capability is achieved, but operation complexity increases
Solution Approach 1:
The patent merges the measurement device, control device, and pressing mechanism into an integrated system. The control device combines multiple functions: acquiring measurement data, calculating adjustment values, and controlling the pressing operation, simplifying the overall operation to a single automated process.
Solution Approach 2:
The manual operational steps are replaced by an automated information processing system that handles data acquisition, calculation, and control execution, transforming a multi-step manual process into a single automated operation.
3Measurement precision
If manual reading and inputting of pressing load information is performed, then measurement capability is achieved, but error rate increases
Solution Approach 1:
The patent eliminates human reading and inputting operations by using automated data acquisition and processing. The control device directly receives measurement data from the load measuring device and processes it without human intervention, removing the source of manual errors.
Solution Approach 2:
The system implements a closed-loop feedback mechanism where the control device continuously monitors pressing load through the load measuring device, automatically calculates adjustments based on measured values, and adjusts the pressing operation accordingly, ensuring accurate and reliable control.
Data Source
AI summary
A load adjusting system includes: a bevel grinding device including a grinding head configured to grind a bevel part of a substrate; and a control device, the control device is configured to: acquire, from a load measuring device that performs measurement of a pressing load applied from the grinding head, measurement data acquired by performing the measurement; calculate, based on the measurement data and based on a set parameter set for the grinding head, an adjustment value used for adjusting the pressing load; and control a pressing operation of the grinding head based on the adjustment value.