Beverage Cap Perforation Mechanism for Additive Release

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Solution Overview

Problem

Existing beverage bottle designs that separate water and additives by storing the additive in powder form in the cap face difficulties due to the resistance of compressed additives, which can prevent the arm and cutting member from pivoting and perforating the foil, making it hard to release the additive effectively.

Innovation Solution

A device with a basic structure and a releasable closing element, featuring an axially displaceable holder partially filled with additives, where a lower perforation structure under the holder allows easy perforation and release of the additive under gravitational force, facilitated by a pivot arm mechanism that ensures controlled and reliable perforation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If the additive is compressed in powder form in the holder, then the storage stability and shelf-life of the beverage is improved, but the resistance of the additive increases, preventing the arm and cutting member from pivoting and perforating the foil

Engineering Contradiction:
Improveshelf-lifeVSAvoidperforation ease
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

Instead of having the cutting member pierce through compressed powder from above, the invention inverts the approach by having the holder itself be perforated from below. The foil closing the holder is pierced by the perforation structure, causing the holder to collapse and release powder through gravity, eliminating the need to pierce through compressed material.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The invention extracts the cutting member from the system and replaces it with a perforation structure that acts on the foil rather than the powder. The cutting function is separated from the powder interaction, applying force only to the foil to initiate holder collapse and powder release.

Inventive Principle:
Principle #2Taking out (Extraction)

2Duration of action of stationary object

If the additive is stored in the cap to separate it from water, then the shelf-life is improved and transport costs are reduced, but the mechanism to release the additive becomes complex and unreliable

Engineering Contradiction:
Improveshelf-lifeVSAvoidrelease mechanism reliability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The holder is pre-formed with a foil closure that is designed to be perforated. The perforation structure is pre-positioned to engage the foil at the correct location, ensuring reliable and consistent release without requiring complex mechanisms during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses gravity as a self-service mechanism to release the powder. Once the foil is perforated, the holder automatically collapses and powder flows out through gravity without requiring additional actuation or complex release mechanisms.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If an arm with a cutting member is used to pierce the foil, then the additive can be released, but the mechanism is complex and may fail due to resistance from compressed powder

Engineering Contradiction:
Improveadditive releaseVSAvoidperforation mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The arm and cutting member mechanism is completely removed from the system. Instead, a simple perforation structure with piercing elements directly engages the foil, eliminating the need for pivoting arms and complex mechanical linkages.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The complex mechanical arm-pivoting system is replaced with a simpler direct perforation mechanism. The piercing elements directly puncture the foil without requiring intermediate mechanical transformations or multiple moving parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and reliable addition of additives to the beverage by positioning the lower perforation structure under the holder, allowing easy release and dispersion of additives, improving the ease of use and shelf-life of the beverage.

Implementation Method 1

whereby the additive can be released to beverage present in the beverage container under the influence of gravitational force

Methodology Applied
Scientific EffectGravitational force: Gravitation

Data Source

PatentUS10266321B2Device for closing beverage containers and assembly of such a device and a beverage container
Publication Date: 2019.04.23 BBBPROJECTS
  • US10266321B2 patent drawing
  • US10266321B2 patent drawing
  • US10266321B2 patent drawing

AI summary

Device for closing beverage containers, comprising a basic structure configured for coupling to the beverage container, the basic structure enclosing at least one passage channel for beverage, a closing element coupled releasably to the basic structure for closing the at least one passage channel, at least one axially displaceable holder which is arranged at least partially in the passage channel and which is at least partially filled with an additive to be added to the beverage, wherein an upper side of the holder to be opened facing toward the closing element and an underside of the holder remote from the closing element initially close the holder substantially medium-tightly, and—at least one lower perforation structure; positioned under an underside of the holder remote from the closing element and configured to perforate the underside of the holder during downward displacement of the holder in the passage channel in the direction of the lower perforation structure, whereby the additive can be released to beverage present in the beverage container.