Beverage Capsule Extraction System with Gravity-Based Ejection

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Solution Overview

Problem

The existing beverage extraction systems using capsules often experience issues where the capsule sticks to the extraction plate due to residue or adhesion, leading to manual or mechanical ejection being necessary, and can jam, preventing the use of another capsule.

Innovation Solution

The system incorporates attachment means, such as hooks, to securely hold the capsule in the chamber during closure and release mechanisms to ensure the capsule detaches from the extraction plate upon opening, allowing it to fall by gravity, and an inclined extraction plate design to reduce blockages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the capsule is held in place by gravity alone in the open position, then the device structure is simple, but the capsule may stick to the extraction plate and fail to eject properly

Engineering Contradiction:
Improvedevice structureVSAvoidcapsule ejection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

An intermediary component (the movable chamber part with attachment means) is introduced between the capsule and the fixed chamber part. This intermediary actively holds the capsule during extraction and then actively releases it, mediating the transfer of the capsule from the extraction position to the ejection position, thereby solving the reliability issue without significantly complicating the overall device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the capsule is retained by friction in the movable part, then capsule retention during extraction is improved, but the capsule may jam and prevent subsequent capsule insertion

Engineering Contradiction:
Improvecapsule retentionVSAvoidcapsule insertion and ejection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retention mechanism is made dynamic rather than static. The movable chamber part moves relative to the fixed chamber part, transitioning the capsule from a retained state during extraction to a released state during ejection. This dynamic approach allows the same mechanism to provide both secure retention and easy release, resolving the contradiction between reliable retention and ease of operation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the capsule is held securely during extraction, then extraction reliability is improved, but manual or mechanical intervention is required for ejection when sticking occurs

Engineering Contradiction:
Improveextraction reliabilityVSAvoidejection mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system is designed to be self-servicing for the ejection function. The movable chamber part, which already performs the function of holding the capsule during extraction, also performs the ejection function automatically when the device is reopened. The attachment means are designed to naturally release the capsule under the action of gravity and the relative movement of the chamber parts, eliminating the need for separate manual or mechanical ejection mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures reliable capsule ejection without manual intervention and prevents jamming, maintaining system functionality by securely attaching and releasing the capsule, and reducing blockages through the inclined extraction plate design.

Implementation Method 1

the capsule then no longer being supported by the retaining means (lugs); this causes the capsule to fall by simple gravity and be collected in a capsule container

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP2374383B2Extraction system for the production of a beverage using a capsule
Publication Date: 2019.11.06 NESTEC SA
  • EP2374383B2 patent drawingFigure 1~2
  • EP2374383B2 patent drawingFigure 3
  • EP2374383B2 patent drawingFigure 4

AI summary

A beverage preparation system from a capsule comprising: a capsule (1) having a body including an injection face and an extraction face with an opening and ending in a collar (5) and a beverage delivery portion; the collar ending in a free edge (8);a beverage preparation device comprising: a first chamber part (14) including a cavity of adapted shape to substantially cover the body of the capsule and a clamping surface (23) which engages in compression against the collar and, a second chamber part including an extraction plate, at least one of the two chamber parts being movable relative to the other chamber part from an open position in which the capsule is inserted to a closed position in which the capsule is enclosed between the two chamber parts, the first chamber part (14) including capsule attachment means (32, 38) enabling the capsule to be held in said cavity of said first part during the transition from the closed position to the open position; the capsule including complementary means (8, 39) adapted for being held by these attachment means.