Beverage Capsule-Holder Encoding for Positioning and Hygiene Control

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Solution Overview

Problem

Existing beverage preparation devices using capsule-holders face issues with ensuring correct capsule positioning, maintaining hygiene, and adapting injection conditions for different capsule types, as well as dealing with residue buildup and potential barcode damage.

Innovation Solution

A device with a control unit and decoding means that reads information from the capsule-holder to adjust operational parameters and prevent device operation without a correctly positioned capsule-holder, combined with a capsule-holder design featuring a deflector for cleaning and magnetic attraction for secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a capsule-holder is used to provide capsules to the device, then the operation is facilitated and capsule freshness is conserved, but it becomes difficult to ensure correct capsule positioning and verify capsule-holder presence

Engineering Contradiction:
Improvecapsule insertion convenienceVSAvoidcapsule positioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism through a sensor that detects the presence of the capsule-holder and an encoder that monitors the positioning of the capsule-holder relative to the injection needle. This feedback allows the control unit to verify correct positioning and prevent operation when misaligned, resolving the contradiction between ease of operation and measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual verification of capsule positioning with an automated optical or magnetic encoder system. This substitution of mechanical inspection with a non-contact sensing system enables precise measurement of capsule-holder position without complicating the insertion process, thus maintaining ease of operation while improving measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If barcode reading is used to identify capsule type, then adaptability to different capsule types is improved, but barcode damage or contamination can lead to reading failures

Engineering Contradiction:
Improvecapsule type recognitionVSAvoididentification accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces an intermediary encoded insert (such as a magnetic strip or RFID tag) that mediates between the capsule and the reading device. This intermediary is more reliable than barcodes as it can be read through packaging materials and is not susceptible to visual damage or contamination, thus maintaining adaptability while improving reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes the optical barcode reading system with a magnetic or electromagnetic reading system. This allows identification of capsule type through non-contact means that are not affected by visual damage, contamination, or packaging materials, thereby maintaining versatility while significantly improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the injection needle projects into the capsule-holder receiving chamber, then liquid injection is enabled, but residue buildup and hygiene maintenance become problematic

Engineering Contradiction:
Improvebeverage preparation efficiencyVSAvoidresidue accumulation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a self-cleaning mechanism where a deflector redirects the injected liquid flow to automatically rinse the injection needle and capsule-holder receiving chamber after each beverage preparation. This self-service cleaning function maintains hygiene and prevents residue buildup without requiring manual intervention, thus preserving productivity while eliminating harmful residue accumulation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extends the useful action of the liquid flow beyond just beverage preparation by utilizing the same liquid stream for cleaning purposes. This continuous use of the liquid flow for both preparation and cleaning functions maintains efficiency while preventing residue buildup, resolving the contradiction between productivity and hygiene maintenance.

Inventive Principle:
Principle #20Continuity of useful action

4Adaptability or versatility

If a removable capsule-holder is used, then adaptability to different capsule types is improved, but ensuring correct positioning and preventing misuse become more difficult

Engineering Contradiction:
Improvecapsule type flexibilityVSAvoidcorrect positioning assurance
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent uses a sensor-based feedback system that detects whether the capsule-holder is correctly positioned before allowing operation. The control unit receives signals from the sensor and encoder, and only permits beverage preparation when correct positioning is confirmed. This feedback mechanism maintains ease of operation by providing clear guidance while ensuring correct positioning of various capsule types.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent designs a universal capsule-holder system with standardized encoding and positioning features that work across different capsule types. The encoded insert and positioning mechanisms are designed to be compatible with various capsule formats, providing adaptability while maintaining consistent ease of operation and positioning accuracy through universal design principles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate beverage preparation by adapting to the type of capsule, prevents device misuse without a capsule-holder, and facilitates easy cleaning and hygiene maintenance.

Implementation Method 1

a deflector for deflecting liquid provided to the capsule-holder for cleaning or rinsing purpose of the device

Methodology Applied
Scientific EffectDeflection: Reflection

Implementation Method 2

magnetic attraction for secure positioning

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS9743800B2System for preparing a beverage from ingredients supported by an encoded insert
Publication Date: 2017.08.29 SOCIETE DES PRODUITS NESTLE SA
  • US9743800B2 patent drawing
  • US9743800B2 patent drawing
  • US9743800B2 patent drawing

AI summary

The invention proposes a device for preparing a beverage from a food substance contained in a capsule (24) by injection of a liquid into the capsule (24), wherein said liquid is provided by a pump (70) of the device, said device comprising an extraction head (20) having an aperture (22) for inserting a capsule-holder (30) providing the capsule (24) to a capsule-holder receiving chamber (25) of the device, a closing mechanism (21) to selectively enclose said capsule (24) in the capsule-holder receiving chamber (25), at least one injection member (11) to supply a liquid received from the pump (70) to the inside of the capsule (24), a control unit (80) for controlling at least the pump (70) of the device, and decoding means (1) connected to the control unit (80) and designed to read information from the capsule-holder (30).