Beverage Capsule Identifier for Machine Compatibility Verification

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Solution Overview

Problem

Existing beverage capsules are not specifically designed for particular coffee machines, leading to potential safety issues and machine damage when incompatible capsules are used.

Innovation Solution

A beverage capsule with an identifier that ensures compatibility with specific coffee machines, using optical, mechanical, or electrical means to prevent insertion of unsuitable capsules, and allowing only compatible capsules to be used, thereby ensuring safe operation and proper functioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If capsules are made similar in design for market variety, then manufacturing cost and ease of manufacture are improved, but safety and machine compatibility are worsened due to incompatible capsules being used in wrong machines

Engineering Contradiction:
Improvecapsule manufacturing simplicityVSAvoidmachine damage from incompatible capsules
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

An identifier is added to the capsule during manufacturing, enabling the beverage preparation machine to verify capsule compatibility before the brewing process begins. This preliminary identification prevents incompatible capsules from being used, thereby avoiding machine damage while maintaining simple capsule manufacturing processes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The capsule system is segmented into two functional parts: the basic capsule structure (which remains simple for manufacturing) and the identifier component (which provides compatibility information). This segmentation allows capsules to maintain manufacturing simplicity while incorporating safety features through the separate identifier element.

Inventive Principle:
Principle #1Segmentation

2Reliability

If an identifier system is added to individualize capsules, then machine compatibility and safety are improved, but device complexity increases

Engineering Contradiction:
Improvecapsule-machine compatibility assuranceVSAvoidcapsule and machine system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs optical detection systems instead of complex mechanical verification mechanisms to read capsule identifiers. This substitution reduces mechanical complexity while maintaining reliable compatibility verification, as optical sensors can quickly identify capsules without complex physical interactions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The identifier system is designed to serve multiple functions: it provides machine compatibility verification, enables traceability of capsule batches, and can potentially store additional product information. This multi-functionality justifies the added complexity by delivering multiple benefits from a single identifier component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If detection systems are added to verify identifiers, then safety and compatibility control are improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improveprevention of incompatible capsule useVSAvoiddetection and verification system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Optical detection systems are used to read capsule identifiers, replacing what would otherwise require complex mechanical verification mechanisms. Optical sensors can quickly and accurately verify capsule compatibility without complex physical interactions, reducing overall system complexity while maintaining safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The capsule identifier system is designed to work passively with the detection system, requiring minimal active components in the machine. The identifier on the capsule essentially performs part of the verification work by presenting its identification information in a machine-readable format, reducing the burden on the machine's detection system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents the use of incompatible capsules, ensuring the safety of the coffee machine and maintaining its functionality by ensuring only compatible capsules are used, thus enhancing user safety and machine reliability.

Implementation Method 1

the identifier is composed of surface areas having different optical properties, for example reflection

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11542094B2Portion capsule having an identifier
Publication Date: 2023.01.03 SOCIETE DES PRODUITS NESTLE SA
  • US11542094B2 patent drawing
  • US11542094B2 patent drawing
  • US11542094B2 patent drawing

AI summary

A beverage system for making a beverage that includes a single-serve capsule and a beverage machine. The capsule has a cavity containing a beverage material; a flange; a cover fastened to a top side of the flange; and an individualization identifier on a bottom side of the flange. The beverage machine includes: a capsule receptacle having a wall structure to receive the capsule; an optical sensor/detector positioned outside of the wall structure to direct a beam through a portion of the wall structure to read the identifier; a pump that supplies water into the portion capsule only after the identifier is read by the sensor/detector; a mandrel to pierce the cover in a region that is offset from the central axis; and a seal that seals against the cover in a region between a peripheral edge of the flange and the region of the cover pierced by the mandrel.