Beverage Chamber Pressure Profiling for Consistent Coffee Extraction

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Solution Overview

Problem

Existing beverage preparation methods are inconsistent due to dependence on cartridge material, design, and pressure, leading to variable infusion/brewing times and quality, especially for materials like ground coffee, which cannot withstand high extraction pressures.

Innovation Solution

A process involving controlled pressure profiles in a beverage preparation chamber, where water flow is interrupted and resumed to maintain a constant or increasing pressure, allowing for improved extraction without relying on cartridge material or design, using pressures between 3 to 20 bar, primarily 5 to 15 bar, for enhanced extraction of coffee and herbal remedies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high extraction pressure is used to improve extraction efficiency, then extraction quality is improved, but ground coffee cannot withstand the pressure and degradation occurs

Engineering Contradiction:
Improveextraction efficiencyVSAvoidcartridge material strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent applies preliminary action by pre-wetting the coffee grounds with hot water before applying high extraction pressure. This pre-wetting step (first water flow phase) prepares the coffee material to better withstand subsequent pressure, allowing efficient extraction without degradation of the coffee or cartridge

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If water flow is continuous to maintain extraction pressure, then extraction consistency is improved, but pressure control precision deteriorates

Engineering Contradiction:
Improveextraction consistencyVSAvoidpressure control precision
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent implements periodic action by dividing the water flow into distinct phases: a first phase for pre-wetting at lower pressure, and a second phase for extraction at higher pressure. This periodic control allows precise pressure management in each phase while maintaining overall extraction consistency, resolving the contradiction between continuous flow and pressure control precision

Inventive Principle:
Principle #19Periodic action

3Loss of time

If extraction pressure is increased to reduce brewing time, then productivity is improved, but beverage quality deteriorates due to incomplete extraction

Engineering Contradiction:
Improvebrewing timeVSAvoidextraction quality
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

By pre-wetting the coffee grounds in a first phase before applying high extraction pressure, the patent enables faster subsequent extraction. The pre-wetted coffee absorbs water more efficiently during the high-pressure phase, reducing total brewing time while ensuring complete extraction and maintaining beverage quality

Inventive Principle:
Principle #10Preliminary action

4Strength

If cartridge material is made more rigid to withstand high pressure, then pressure resistance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvepressure resistanceVSAvoidcartridge design complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent reduces the need for highly rigid cartridge materials by pre-wetting the coffee grounds before pressure application. This preliminary action prepares the coffee to better distribute and withstand pressure, allowing the use of simpler, less complex cartridge materials while still achieving high-pressure extraction capability

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method ensures a consistent and complete extraction process, resulting in higher quality beverages with improved extraction of coffee fibers and compounds, reducing the importance of flow rate and allowing traditional cartridges to be used with standard pumps, while maintaining the quality of the beverage.

Implementation Method 1

the flow of water is interrupted before reaching a pressure sufficient to cause the perforation of the pod walls

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

improved extraction of coffee fibers and compounds

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

A process involving controlled pressure profiles in a beverage preparation chamber, where water flow is interrupted and resumed to maintain a constant or increasing pressure

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

extraction of coffee fibers and compounds

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS8945647B2Process and an apparatus for preparing a beverage under controlled pressure conditions
Publication Date: 2015.02.03 SOCIETE DES PRODUITS NESTLE SA
  • US8945647B2 patent drawing
  • US8945647B2 patent drawing
  • US8945647B2 patent drawing

AI summary

A process of preparing a beverage from a beverage preparation chamber includes feeding water to the preparation chamber until a first pressure is reached, interrupting the flow of water to the preparation chamber, holding the preparation chamber in a closed condition for a first time interval, opening the outlet of the preparation chamber and delivering the thus prepared beverage.