Beverage Line Cleaning Control for Traceable Automated Rinsing
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Solution Overview
Problem
Existing beverage line cleaning methods, both manual and automated, are inefficient, prone to human error, require significant time and resources, and lack effective quality assurance, leading to inconsistent cleaning results and waste of beverages.
Innovation Solution
A beverage line cleaning apparatus and system that uses mains water and a chemical solution to automate the cleaning process, incorporating sensors and a controller to ensure precise fluid control, data collection, and integration with networked draft beer systems for real-time monitoring and optimization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual cleaning methods are used, then personnel can perform cleaning tasks, but time consumption and labor effort increase significantly
Solution Approach 1:
The system enables automatic self-cleaning of beverage lines through automated fluid delivery, chemical dosing, and cycle control without requiring manual intervention for each cleaning operation
Solution Approach 2:
Manual mechanical cleaning operations are replaced by an automated electronic control system that manages fluid delivery, chemical dosing, and cleaning cycle sequencing through sensors and programmable logic
2Reliability
If manual cleaning procedures are followed, then cleaning can be performed, but cleaning quality consistency deteriorates due to human error
Solution Approach 1:
Sensors monitor cleaning process parameters such as fluid flow, chemical concentration, and line conditions to provide feedback that ensures consistent cleaning quality and enables automatic adjustment of cleaning parameters
Solution Approach 2:
The system pre-configures cleaning parameters, chemical dosing ratios, and fluid delivery sequences before cleaning operations to eliminate variability introduced during manual execution
3Productivity
If automated cleaning systems are implemented, then cleaning efficiency improves, but system complexity increases
Solution Approach 1:
The automated cleaning system is designed to handle multiple beverage line configurations and cleaning scenarios through a single integrated platform that adapts to different line types and contamination levels
Solution Approach 2:
Fluid delivery, chemical dosing, cycle control, and monitoring functions are merged into a single integrated automated system rather than separate manual operations
4Quantity of substance
If conventional cleaning cycles are used, then basic cleaning is achieved, but resource optimization deteriorates
Solution Approach 1:
The system dynamically adjusts cleaning parameters such as fluid flow rates, chemical dosing amounts, and cycle durations based on real-time sensor data and specific line conditions to optimize resource usage
Solution Approach 2:
Different sections of beverage lines receive tailored cleaning treatment based on their specific contamination characteristics and line geometry, with localized adjustment of chemical dosing and fluid delivery parameters
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances cleaning accuracy, reduces time and resource consumption, and provides consistent quality assurance by automating the cleaning process while minimizing beverage waste and enabling data-driven maintenance programs.
Implementation Method 1
at least one pump means for causing flow of mains water to the output fluid conduit through the rinsing water conduit and the cleaning fluid conduit
Implementation Method 2
The chemical is soaked in the lines for the correct period of time on a set number of chemical cycles in order to break down the contamination
Implementation Method 3
at least one sensor configured to detect parameters of the cleaning fluid after the cleaning fluid has been allowed to flow from the mixing chamber through the output fluid conduit and out through the at least one beverage line
Data Source
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AI summary
The present invention relates to an apparatus for beverage line cleaning that enables an easy and traceable cleaning process. The disclosed apparatus and system can optimize the cleaning process by dynamically monitoring and using remote connections in order to perform an effective cleaning process.