Beverage Machine Capsule Recognition Using Diffused LED Lighting

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Solution Overview

Problem

Current beverage preparation machines face challenges in reliably identifying and handling capsules automatically, which affects the efficient preparation and dispensing of beverages.

Innovation Solution

The machine incorporates a capsule recognition module with a camera and LED light source, utilizing a diffuser to prevent direct reflections and improve image capture, coupled with a neural network for accurate capsule type identification, enabling precise control of extraction parameters for various capsule types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a camera is used to capture capsule images for recognition, then capsule type identification is enabled, but direct light reflections from LED sources create image quality issues that reduce recognition reliability

Engineering Contradiction:
Improvecapsule recognition accuracyVSAvoidlight reflection interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A diffuser element is introduced as an intermediary component between the LED light source and the capsule. This diffuser scatters the direct light into diffuse illumination, eliminating harmful reflections while maintaining sufficient lighting for image capture. The diffuser acts as a mediator that transforms the light characteristics to be beneficial for both illumination and reflection prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful direct reflection from LED lights into beneficial diffuse illumination. By using the diffuser, the originally problematic direct light is transformed into scattered light that illuminates the capsule uniformly without creating glare or reflections that would interfere with image capture and recognition.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Adaptability or versatility

If automated capsule recognition is implemented, then beverage preparation parameters can be adapted to capsule type, but the system complexity increases due to additional recognition components

Engineering Contradiction:
Improvebeverage parameter adaptationVSAvoidrecognition system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The camera system serves multiple functions: it captures images for capsule recognition, and the same imaging capability can potentially be used for quality control, capsule positioning verification, and other monitoring tasks. This multi-functionality justifies the added complexity by providing multiple benefits from a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces manual capsule identification and parameter selection with an automated optical recognition system. Instead of mechanical or manual processes for determining capsule type and setting preparation parameters, an optical camera-based system with image processing algorithms is used, substituting mechanical operations with automated sensing and control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If LED light sources are used to illuminate the capsule, then sufficient lighting is provided for image capture, but direct reflections from the lights interfere with image quality

Engineering Contradiction:
Improvecapsule lighting brightnessVSAvoiddirect light reflection
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The diffuser serves as an intermediary optical element that receives direct light from the LED source and redistributes it as diffuse illumination. This intermediary component maintains the beneficial high illumination intensity while eliminating the harmful direct reflection paths to the camera.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the reliability of capsule recognition, allowing for consistent and accurate preparation of different beverages by determining the correct extraction parameters based on the capsule type, thereby improving the overall efficiency and accuracy of beverage dispensing.

Implementation Method 1

The capsule recognition module comprises a diffuser for diffusing the light of the at least one source of light towards the capsule recognition position

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a camera for capturing an image of at least part of the capsule in the capsule recognition position

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11957270B2Beverage preparation machine with capsule recognition
Publication Date: 2024.04.16 SOCIETE DES PRODUITS NESTLE SA
  • US11957270B2 patent drawing
  • US11957270B2 patent drawing
  • US11957270B2 patent drawing

AI summary

A machine for preparing and dispensing a beverage, such as tea, coffee, hot chocolate, cold chocolate, milk, soup or baby food, comprising a capsule recognition module for recognizing a capsule inserted in said machine at a capsule recognition position, the capsule recognition module comprising a camera for capturing an image of at least part of said capsule in said capsule recognition position; wherein the capsule recognition module comprises a camera for capturing an image of at least part of a capsule in the capsule recognition position, at least one source of light, for example at least one LED, to light up the capsule at said capsule recognition position, wherein the capsule recognition module comprises a diffuser for diffusing the light of the at least one source of light towards the capsule recognition position.