Beverage forming station door for beverage machine

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Solution Overview

Problem

Beverage forming systems, such as coffee brewers, often have doors that obstruct the appearance and functionality when opening and closing, requiring significant space and not providing a seamless integration with the housing.

Innovation Solution

A door mechanism that retracts into the housing when open, using a single actuator to move both the door and cartridge holder, ensuring edges are flush with the housing for a clean appearance and convenient access, with guided movement along tracks to maintain a flush position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional door mechanism is used that opens outward, then the door can be easily opened to access the beverage forming station, but the door obstructs the appearance and requires significant external space

Engineering Contradiction:
Improvedoor opening accessVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The door movement is changed from traditional outward swinging to a retracting motion along the longitudinal axis of the housing. The door translates inward along guide tracks when opened, moving from the front face position to a retracted position within the housing, thereby eliminating external obstruction and improving aesthetic appearance while maintaining access functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single actuator is used to move both the door and cartridge holder, then the device complexity is reduced, but the mechanism must coordinate multiple functions

Engineering Contradiction:
Improvenumber of actuatorsVSAvoidcoordinate movement
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The door actuator and cartridge holder actuator are merged into a single integrated actuator. This single actuator is coupled to both the door (through the linkage mechanism) and the cartridge holder, allowing one actuator to perform dual functions of opening the door and positioning the cartridge holder, thereby reducing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single actuator is designed with multi-functionality to simultaneously control door movement and cartridge holder positioning. By incorporating linkage mechanisms, the actuator's motion is transmitted to both the door assembly and the cartridge holder assembly, enabling one component to serve multiple operational purposes

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Shape

If the door is retracted into the housing when open, then the aesthetic appearance is improved, but the door mechanism requires more internal space

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidinternal housing space
Core Design Contradiction:
ShapeVSVolume of stationary object

Solution Approach 1:

The door is designed to nest within the housing when retracted. The door's retracted position is positioned within the internal volume of the housing, utilizing otherwise unused internal space. The door effectively becomes nested within the housing structure, allowing the retraction mechanism to operate within the existing external footprint without requiring additional external space

Inventive Principle:
Principle #7Nested doll (Nesting)

4Shape

If the door edges are positioned flush with the housing, then the aesthetic appearance is improved, but the door mechanism precision requirements increase

Engineering Contradiction:
Improveflush appearanceVSAvoiddoor positioning accuracy
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The mechanical positioning system incorporates guide tracks that constrain the door's movement path. These tracks provide precise geometric guidance, ensuring the door maintains a flush position with the housing front face during both open and closed states. The track geometry itself enforces the positioning accuracy, reducing reliance on less precise mechanical clearances or adjustments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9717366B2Beverage forming station door for beverage machine
Publication Date: 2017.08.01 KEURIG GREEN MOUNTAIN INC
  • US9717366B2 patent drawing
  • US9717366B2 patent drawing
  • US9717366B2 patent drawing

AI summary

A method and apparatus for opening and closing a door of a beverage forming machine, e.g., for accessing a beverage forming station. The door may be opened by retracting the door into an interior space of the housing, e.g., by moving the door rearwardly. When at the closed position, at least one edge of the door may be flush with an adjacent outer housing portion.