Beverage Maker Pressure-Based Flow Monitoring to Prevent Overflow

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Solution Overview

Problem

Aircraft beverage maker devices are prone to overflow due to software or electrical sensor malfunctions, which can cause solenoids to remain open indefinitely, leading to water overflow in the platen drain system.

Innovation Solution

The beverage maker device incorporates a pressure transducer to monitor water pressure and a process control board that communicates with solenoid valves, determining the flow volume and ceasing water dispensation when a predetermined threshold is reached, thereby preventing overflow. Additionally, a differential-pressure flow meter senses flow pressure on both sides of a restriction orifice to accurately determine water flow and control dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If software or electrical sensor malfunctions occur, then solenoids may remain open indefinitely, but this leads to water overflow in the platen drain system

Engineering Contradiction:
Improvesolenoid control reliabilityVSAvoidwater overflow
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a preliminary action by establishing an overflow protection system that proactively monitors water flow and detects potential overflow conditions before they occur. The system uses flow sensors and control logic to anticipate problems and take preventive action, rather than waiting for malfunctions to manifest. This allows the system to close solenoid valves or alert operators before water overflow damages the platen drain system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs feedback mechanisms through flow sensors that continuously monitor water flow through the system. The sensor data is fed back to the control system, which compares actual flow against expected parameters. When deviations indicate potential overflow conditions, the feedback loop triggers corrective actions such as closing solenoid valves or generating alerts, creating a closed-loop control system that maintains reliability and prevents harmful overflow.

Inventive Principle:
Principle #23Feedback

2Reliability

If flow volume monitoring is implemented to prevent overflow, then system reliability improves, but device complexity increases due to additional sensors and control circuitry

Engineering Contradiction:
Improveoverflow preventionVSAvoidsensor and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing flow sensors and control circuitry that serve multiple functions within the beverage maker system. The same flow monitoring infrastructure is used for both overflow prevention and for tracking water consumption, optimizing solenoid operation, and providing diagnostic information. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while maintaining reliable overflow prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements self-service through automated control logic that uses flow sensor data to autonomously manage solenoid valve operation. The control system automatically adjusts valve opening duration and timing based on real-time flow measurements, eliminating the need for manual intervention or complex external monitoring systems. This self-regulating capability provides reliable overflow prevention while keeping the control architecture relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents overflow at any angle and even in cases of software or sensor failure, ensuring reliable operation by tracking flow volume based on pressure and controlling solenoid valves to stop water dispensation when necessary, thus maintaining safe operation.

Implementation Method 1

a pressure transducer plumbed in the inlet and capable of transmitting a signal corresponding to the water pressure within the inlet

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

two pressure transducers, on either side (e.g., tank-side and coupling-side) of a restriction orifice. The tank-side and coupling-side pressure transducers sense flow pressure on their respective sides of the restriction orifice

Methodology Applied
Scientific EffectDifferential pressure measurement:

Data Source

PatentUS11337548B2Pressure sensor overflow interlock system for beverage maker
Publication Date: 2022.05.24 BE AEROSPACE INC
  • US11337548B2 patent drawing
  • US11337548B2 patent drawing
  • US11337548B2 patent drawing

AI summary

A beverage maker device is disclosed. In embodiments, the device includes an external housing and a water tank coupled to a water supply via an inlet. The beverage maker includes a manifold within the housing, the manifold controlling the dispensing of the water into a server or through a faucet via solenoid valves. The beverage maker includes a pressure transducer coupled to the inlet and capable of sensing a flow pressure of the water through the inlet, sending a pressure signal to the beverage maker control circuitry based on the determined flow pressure. The control circuitry receives the pressure signal and determines a flow volume of the water through the inlet based on the flow pressure; if the flow volume reaches a flow threshold, the control circuitry cuts off the flow of water via the solenoid valves.