Beverage Dispense System with Automatic Mixing and Passive Cooling

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Solution Overview

Problem

Beverage dispense systems often require sophisticated machinery that is costly to manufacture and maintain, and can be energy-intensive, limiting their use in environments with unreliable or unaffordable power, while retail refrigerators promote wasteful packaging and consume materials.

Innovation Solution

A beverage dispense system that automatically mixes beverages on-demand using a liquid, gas, and flavoring container, with a controller regulating the flow of these components and a passive heat sink for cooling, reducing the number of moving parts and energy consumption, and allowing for a closed-loop supply of ingredients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If sophisticated machinery is used in beverage dispense systems, then beverage mixing capability is improved, but manufacturing cost and maintenance cost increase

Engineering Contradiction:
Improvebeverage mixing capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

The system divides the beverage mixing function into separate modular components: a beverage container for the base liquid, separate flavoring containers for different flavors, and a shared gas container for carbonation. This segmentation allows simpler, more affordable individual components to achieve complex mixing capabilities through coordinated operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas container and regulator serve multiple functions: carbonating the beverage, pressurizing the liquid for dispensing, and providing pressure to flavoring containers. This multi-functionality reduces the need for separate specialized components, lowering overall manufacturing cost while maintaining sophisticated mixing capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Extent of automation

If sophisticated machinery is used in beverage dispense systems, then beverage mixing capability is improved, but maintenance cost increases

Engineering Contradiction:
Improvebeverage mixing capabilityVSAvoidmaintenance cost
Core Design Contradiction:
Extent of automationVSEase of repair

Solution Approach 1:

By separating the system into independent modular containers (beverage, flavoring, gas), each component can be independently maintained or replaced without affecting the others. This segmentation significantly reduces maintenance complexity and cost compared to integrated sophisticated machinery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses passive cooling through ice packs that automatically cool the beverage without requiring active refrigeration systems. The gravity-fed dispensing mechanism automatically regulates flow without complex controls, reducing maintenance needs for both cooling and flow control systems.

Inventive Principle:
Principle #25Self-service

3Temperature

If active cooling systems are used, then beverage temperature control is improved, but energy consumption increases

Engineering Contradiction:
Improvebeverage temperature controlVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The cooling system uses passive ice packs that automatically absorb heat from the beverage through phase change, eliminating the need for active refrigeration compressors, condensers, or power-consuming cooling controls. The system self-regulates temperature without external energy input.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cooling mechanism relies on the phase transition of ice to water, where the latent heat of fusion absorbs thermal energy from the beverage. This natural phase change process provides efficient temperature control without requiring mechanical or electrical cooling systems.

Inventive Principle:
Principle #36Phase transitions

4Duration of action of stationary object

If retail refrigerators are used, then beverage storage is improved, but packaging waste increases

Engineering Contradiction:
Improvebeverage storage capabilityVSAvoidpackaging waste
Core Design Contradiction:
Duration of action of stationary objectVSLoss of substance

Solution Approach 1:

The system uses separate removable containers for beverage, flavoring, and gas that can be individually replaced. This allows the main beverage container to be refilled without requiring complete replacement of the entire system, reducing packaging waste compared to single-use retail refrigerator bottles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flavoring containers are designed to be depleted and replaced, while the main beverage container and gas tank are recovered and refilled. This selective replacement approach minimizes packaging waste by recovering the bulk of the system components while replacing only the consumable flavoring elements.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system lowers manufacturing and operational costs, reduces energy consumption, and promotes consumer engagement through transparent mixing, while providing high-quality beverages and minimizing material waste.

Implementation Method 1

a regulator connected to an opening of the gas container that is configured to regulate flow of the gas from the gas container such that the gas is supplied from the regulator at a pressure

Methodology Applied
Scientific EffectPressure regulation:

Implementation Method 2

a cooler interposed between and the liquid container and the beverage container. The cooler comprises a passive heat sink that does not directly consume power and that is configured to cool the liquid that flows from the liquid container to the beverage container to a temperature

Methodology Applied
Scientific EffectHeat transfer: Heat Sink

Implementation Method 3

a beverage container selectively in fluid communication with the liquid container, the gas container, and the flavoring container that is configured to receive the liquid, gas, and flavoring respectively from the liquid container, gas container, and flavoring container

Methodology Applied
Scientific EffectFluid mixing:

Data Source

PatentUS20240217802A1Beverage dispense systems with automatic mixing
Publication Date: 2024.07.04 PEPSICO INC
  • US20240217802A1 patent drawing
  • US20240217802A1 patent drawing
  • US20240217802A1 patent drawing

AI summary

A beverage dispense system configured to automatically mix a beverage in response to a user input. The beverage dispense system including a liquid container, a gas container, a regulator, a flavoring container, and a beverage container selectively in fluid communication with the liquid container, the gas container, and the flavoring container that is configured to mix liquid, gas, and flavoring respectively from the liquid container, gas container, and flavoring container into the beverage. The beverage dispense system further including a controller that is configured to automatically control flow of the liquid, the gas, and the flavoring to the beverage container in response to the user input and an outlet configured to selectively dispense the beverage. The regulator is configured to regulate the gas from the gas container to each of the liquid container, the flavoring container, and the beverage container at the pressure.