Beverage production module and method for operating a beverage production module

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Solution Overview

Problem

Existing beverage production modules face challenges in user friendliness and beverage quality, particularly in managing pump noise and liquid delivery pressure during the brewing process.

Innovation Solution

A beverage production module with a controller that operates a pump at a reduced voltage level initially and then switches to a normal voltage level, using a Buck-converter or motor chopper circuit, to reduce noise and regulate liquid flow and pressure, enhancing the quality of the beverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the pump operates at normal voltage level throughout the brewing process, then liquid delivery pressure and flow rate are maintained, but pump noise increases during startup

Engineering Contradiction:
Improvepump noiseVSAvoidliquid delivery pressure
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The controller operates the pump at reduced voltage during a preliminary phase (first time period) before full brewing operation. This preliminary action reduces pump noise during startup while the brewing process progresses, and then switches to normal voltage to maintain liquid delivery pressure for optimal beverage quality.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the pump operates at reduced voltage level, then pump noise is reduced, but liquid delivery pressure and flow rate decrease

Engineering Contradiction:
Improvepump noiseVSAvoidliquid delivery pressure
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The system dynamically adjusts the pump's operating voltage based on the brewing process stage. The controller switches between reduced voltage (during first time period for noise reduction) and normal voltage (during second time period for pressure maintenance), creating a dynamic operational mode that adapts to different brewing phases.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the pump operates at normal voltage level, then beverage quality is maintained, but energy consumption increases

Engineering Contradiction:
Improvebeverage qualityVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The controller implements periodic voltage adjustment to the pump, alternating between reduced voltage operation (first time period) and normal voltage operation (second time period). This periodic action reduces overall energy consumption while maintaining beverage quality by ensuring normal voltage is applied during critical brewing phases.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces pump noise during startup and adjusts liquid delivery to improve the quality of the beverage by controlling voltage levels, ensuring a better 'in-cup' experience and crema formation.

Implementation Method 1

A beverage production module with a controller that operates a pump at a reduced voltage level initially and then switches to a normal voltage level, using a Buck-converter or motor chopper circuit, to reduce noise and regulate liquid flow and pressure

Methodology Applied
Scientific EffectElectrical voltage reduction through Buck-converter or motor chopper:

Implementation Method 2

a pump for delivering a fluid from a tank to a extraction chamber

Methodology Applied
Scientific EffectPump mechanical action: Pump

Data Source

PatentUS10801490B2Beverage production module and method for operating a beverage production module
Publication Date: 2020.10.13 SOCIETE DES PRODUITS NESTLE SA
  • US10801490B2 patent drawing
  • US10801490B2 patent drawing
  • US10801490B2 patent drawing

AI summary

A beverage production module includes a pump for delivering a fluid from a tank to an extraction chamber, a power source for the pump, and a controller for operating the pump and for controlling the voltage applied from the power source to the pump. The controller is adapted to operate the pump at a normal operation voltage (U3) and to operate the pump over a predefined time (T1,T2) at a reduced voltage level (U1, U2). A method operates the pump of a beverage production module.