Bezel-less Display Module with Shielded Bonding Section

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Solution Overview

Problem

Existing display devices with high screen-to-body ratios cannot achieve a four-sided bezel-less design due to the presence of bonding areas and stepped sub-areas, which require bezels for protection, obstructing the aesthetic and visual experience.

Innovation Solution

A display module design that includes a display panel with a first substrate and a second substrate, a liquid crystal layer, and a polarizer with an extension section and a black shielding layer. The black shielding layer covers the bonding section in the stepped sub-area, eliminating the need for a bezel and achieving a bezel-less design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bonding area and stepped sub-area are provided on the display panel, then the bonding section can be located and secured, but a bezel must be added to cover the stepped sub-area, preventing four-sided bezel-less design

Engineering Contradiction:
Improvebonding section securityVSAvoidbezel-less design
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The polarizer is extended into the stepped sub-area along the thickness dimension, and a black shielding layer is added to cover the bonding section from the light-exiting side. This dimensional approach allows the bonding section to remain functional while being visually concealed, eliminating the need for a front bezel and achieving four-sided bezel-less design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a bezel is added to cover the stepped sub-area, then the bonding section is protected, but the screen-to-body ratio decreases and visual experience is reduced

Engineering Contradiction:
Improvebonding section protectionVSAvoidscreen-to-body ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The black shielding layer acts as an intermediary element that visually conceals the bonding section and stepped sub-area from the front, while the polarizer extension provides structural support. This allows the bonding section to be protected without adding a front bezel, maintaining the screen-to-body ratio and achieving four-sided bezel-less design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Shape

If the polarizer is extended into the stepped sub-area, then the bonding section can be covered, but the polarizer structure becomes more complex

Engineering Contradiction:
Improvebezel-less designVSAvoidpolarizer structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The polarizer is segmented into a display area portion and an extension section. The extension section specifically covers the stepped sub-area, while the display area portion maintains normal structure. This segmentation allows the polarizer to fulfill both display and concealment functions without requiring complete structural redesign.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12298618B2Display module, manufacturing method thereof, and display device
Publication Date: 2025.05.13 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US12298618B2 patent drawing
  • US12298618B2 patent drawing
  • US12298618B2 patent drawing

AI summary

The present application discloses a display module, a manufacturing method thereof, and a display device. The display module includes a display panel and a polarizer, and the display panel includes a first substrate, a second substrate, and a liquid crystal layer; wherein the first substrate includes a bonding section located in a stepped sub-area of the display module, a black shielding layer is provided on one side of the extension section of the polarizer, and an orthographic projection of the black shielding layer on the first substrate at least covers the bonding section.