Bezier Rotor Blade Tip Planform for Stall and Noise Control

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Solution Overview

Problem

Current rotor blade designs face limitations in load carrying capacity and speed due to stall boundaries and compressibility, particularly in helicopters, where the tip edge configuration does not effectively manage acoustic and aerodynamic challenges.

Innovation Solution

The design employs a Bezier curve for the tip edge of the rotor blade, defined by specific control points on a polygon boundary, which enhances the aerodynamic performance by shaping the tip edge to extend between 93.5% and 95.9% of the effective aerofoil span, incorporating a blend region and anhedral to optimize lift and reduce drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional rotor blade tip edge configuration is used, then manufacturing is simpler, but load carrying capacity and speed are limited due to stall boundaries and compressibility

Engineering Contradiction:
Improverotor blade speedVSAvoidtip edge configuration complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The tip edge is configured to follow a curved profile (such as a circular arc or elliptical curve) rather than a straight line, creating a rounded, aerodynamic shape that delays compressibility effects and stall onset, thereby enabling higher rotor blade speeds

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The tip edge geometry is defined by specific parameters including sweep angle, dihedral angle, and curvature radius, which are optimized to push back stall boundaries and compressibility limits, allowing the blade to operate at higher Mach numbers

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If conventional rotor blade tip edge configuration is used, then manufacturing is simpler, but acoustic performance deteriorates

Engineering Contradiction:
Improveacoustic noiseVSAvoidtip edge configuration complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The curved tip edge profile smooths airflow separation and reduces vortex formation, thereby lowering acoustic noise generation from the rotor blade tips

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Power

If rotor blade operates at higher speeds, then load carrying capacity improves, but compressibility effects increase

Engineering Contradiction:
Improveload carrying capacityVSAvoidcompressibility effects
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The curved tip edge delays the onset of compressibility effects by maintaining more favorable pressure gradients, allowing the blade to operate at higher Mach numbers before encountering shock waves and associated performance degradation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The tip edge geometry parameters are specifically designed to push back compressibility boundaries, enabling the rotor blade to achieve higher speeds and power output before compressibility becomes limiting

Inventive Principle:
Principle #35Parameter changes

4Power

If rotor blade operates at higher speeds, then load carrying capacity improves, but stall boundary limitations increase

Engineering Contradiction:
Improveload carrying capacityVSAvoidstall boundary stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The curved tip edge configuration delays stall onset by maintaining attached flow at higher angles of attack, thereby extending the operational envelope and allowing higher power output before stall occurs

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS9085359B2Rotor blade tip planform
Publication Date: 2015.07.21 LEONARDO UK LTD
  • US9085359B2 patent drawing
  • US9085359B2 patent drawing
  • US9085359B2 patent drawing

AI summary

An aerofoil has a main portion of aerofoil cross section, an inner spanwise root end where the aerofoil is in use secured to a supporting structure, and at an outermost spanwise end outboard of the main portion, beyond a tip station, a tip region which includes a tip edge. The planform configuration of the tip edge lies on a first Bezier curve constructed from at least four control points, P1, P2, P3 and P4, each lying on the periphery of a polygon which bounds the tip region. Control point P1 is located on a leading edge of the aerofoil. Control point P2 is located on the second side of the polygon. Control point P3 is located on the third side of the polygon, and control point P4 is located at the outermost tip edge point at a trailing edge of the aerofoil.