Decoupling Capacitor Placement Between BGA Balls

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Solution Overview

Problem

Current technologies lack a capacitor form factor that can be placed between Ball Grid Array (BGA) balls or integrated circuit (IC) bumps to function as a decoupling capacitor, and power delivery network (PDN) analysis is not performed for IC bumps or BGA balls, leading to inefficiencies in power distribution and increased costs due to simultaneous switching noise and high loop inductance.

Innovation Solution

The method involves placing capacitors between IC bumps and BGA balls, utilizing capacitors with dimensions smaller than the bump-to-bump or ball-to-ball pitch size, and connecting them to provide decoupling, which minimizes loop inductance and reduces costs by bypassing decoupling capacitors on the Printed Circuit Board (PCB) or within packages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional decoupling capacitors are placed on PCB or within packages, then power distribution can be provided, but loop inductance increases and power distribution efficiency decreases

Engineering Contradiction:
Improvepower distribution efficiencyVSAvoidloop inductance
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent transitions the capacitor placement from traditional PCB or package-level locations to the bump-to-bump dimension within the IC package itself. By placing capacitors between adjacent bumps (e.g., between first and second bumps), the solution operates at a finer spatial dimension, reducing the current loop area and thus loop inductance, while improving power distribution efficiency at the bump level.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies local quality by placing decoupling capacitors specifically at strategic bump locations within the package rather than using a uniform PCB-level approach. Each capacitor is positioned between specific bumps (e.g., between first and second bumps, or between third and fourth bumps) to locally address power distribution needs and minimize local loop inductance, rather than applying a general solution across the entire system.

Inventive Principle:
Principle #3Local quality

2Reliability

If decoupling capacitors are placed on PCB or within packages, then power delivery can be maintained, but costs increase

Engineering Contradiction:
Improvepower delivery network reliabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges the decoupling capacitor function with the existing bump structure and package substrate. Instead of adding separate PCB-mounted capacitors or package-level decoupling components, the solution integrates capacitors directly into the bump interconnection architecture, utilizing the same physical space and structural elements already present in the package, thereby reducing overall system cost while maintaining power delivery reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the decoupling function from traditional external components (PCB capacitors, package-level decoupling capacitors) and relocates it to the bump level within the package. This extraction allows the use of smaller, more efficient capacitors that are integrated into the existing bump structure, eliminating the need for separate, more expensive external decoupling components while maintaining or improving power delivery reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Area of stationary object

If capacitor dimensions are smaller than bump-to-bump pitch size, then space utilization improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvespace utilizationVSAvoidcapacitor placement precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-defining specific capacitor placement locations between bumps during the package design phase. The capacitor positions are predetermined (e.g., between first and second bumps, or between third and fourth bumps) based on the bump pitch and package geometry, allowing manufacturing processes to follow established guidelines rather than requiring complex real-time positioning, thus reducing the actual manufacturing precision burden while maximizing space utilization.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the package into distinct bump groups with capacitors placed between specific segments (e.g., between first and second bumps, between third and fourth bumps). This segmentation approach allows each capacitor to be positioned independently at standardized intervals, simplifying the manufacturing process by creating repeatable placement patterns rather than requiring continuous precision positioning across the entire package surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances power distribution efficiency, reduces costs, and maintains impedance below target levels even at high signal frequencies, providing robust power delivery networks by suppressing high-frequency ripple and reducing the need for traditional decoupling capacitors.

Implementation Method 1

placing a capacitor between a first BGA ball and a second BGA ball of the BGA package and/or placing a capacitor between a first IC bump and a second IC bump of the IC package

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11024590B2And placement of de-coupling capacitors for PDN design
Publication Date: 2021.06.01 SEAGATE TECH LLC
  • US11024590B2 patent drawing
  • US11024590B2 patent drawing
  • US11024590B2 patent drawing

AI summary

Systems and methods for placing capacitors between IC bumps and BGA balls are described. In one embodiment, the method may include placing a ball grid array (BGA) package or integrated circuit (IC) package on a printed circuit board (PCB) of an electronic device, and placing a capacitor between a first BGA ball and a second BGA ball of the BGA package and/or placing a capacitor between a first IC bump and a second IC bump of the IC package to maintain impedance of a power delivery network (PDN) of the BGA package or IC package below a target impedance.