BGA Substrate Layout for Impedance-Continuous Signal Paths

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Solution Overview

Problem

Existing electronic devices with Ball Grid Array (BGA) semiconductor packages face challenges in maintaining impedance continuity and signal integrity due to discontinuities in the connection points between the connector portions, transmission lines, solder balls, and mounted components, which can complicate the wiring layout and increase manufacturing costs.

Innovation Solution

The electronic device design includes a configuration where mounted components are arranged between solder balls and solder portions on the substrate, optimizing impedance matching and signal integrity by minimizing discontinuities in the signal path, thereby reducing the need for complex wiring layouts and manufacturing steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mounted components are arranged on the substrate in conventional BGA packages, then electrical connections are established, but impedance discontinuities occur at connection points between connector portions, transmission lines, solder balls, and mounted components

Engineering Contradiction:
Improvesignal integrityVSAvoidwiring layout complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies equipotentiality by designing the connection points between transmission lines, solder balls, and mounted components to maintain consistent impedance levels. The pad portions and conductor configurations are optimized to ensure that voltage potential remains stable across connection interfaces, minimizing impedance discontinuities and improving signal integrity without requiring complex compensatory wiring layouts.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent employs parameter changes by adjusting the physical dimensions, shapes, and configurations of pad portions and conductors to optimize impedance matching. Specific parameters such as pad size, conductor trace width, and connection point geometry are modified to achieve continuous impedance characteristics across the signal path, thereby reducing wiring layout complexity while maintaining signal integrity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If impedance matching is optimized through careful wiring layout design, then signal integrity improves, but manufacturing costs increase due to complex wiring designs and additional manufacturing steps

Engineering Contradiction:
Improveimpedance continuityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple functions into unified structural elements. The pad portions serve dual purposes as both electrical connection points and impedance control elements. By combining the functions of mechanical support, electrical connection, and impedance matching into integrated pad and conductor structures, the design achieves impedance continuity without requiring separate complex wiring layouts, thereby reducing manufacturing complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements self-service by designing the pad portions and conductors to automatically provide impedance matching through their inherent geometric properties. The structures are configured to self-adjust the electrical characteristics at connection points, eliminating the need for additional impedance-matching components or complex wiring designs, thus simplifying manufacturing while maintaining impedance continuity.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If standard BGA packaging is used without optimized component arrangement, then manufacturing is simpler, but wiring area requirements increase due to discontinuities requiring complex routing

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidwiring area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent applies preliminary action by pre-optimizing the arrangement of mounted components and the configuration of pad portions during the design stage. The component locations and pad geometries are predetermined to ensure continuous impedance paths, eliminating the need for complex wiring routing adjustments during manufacturing. This preliminary optimization reduces the wiring area required while maintaining manufacturing simplicity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12593407B2Electronic device
Publication Date: 2026.03.31 KIOXIA CORP
  • US12593407B2 patent drawing
  • US12593407B2 patent drawing
  • US12593407B2 patent drawing

AI summary

An electronic device according to an embodiment includes first and second substrates, first and second conductors, and an electronic component. The first substrate includes a first connector portion, first pad portions, and a first transmission line. The first pad portions include a second pad portion, the first transmission line coupling the second pad portion and the first connector portion. The second substrate includes third pad portions. The third pad portions include a fourth pad portion and a fifth pad portion. The first conductor is coupled to the fourth pad portion and to the second pad portion. The second conductor is coupled to the fifth pad portion. The first electronic component has one end coupled to the first conductor and other end coupled to the second conductor.