BHA Time Synchronization via Powerline Communication

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Solution Overview

Problem

Current software-based time synchronization in downhole exploration and production systems introduces non-deterministic delays, resulting in a precision of 10-100 milliseconds, which is inadequate for applications with distributed components due to processor interrupts and memory access, leading to incoherent data timestamps throughout the bottom hole assembly.

Innovation Solution

Implementing hardware-based time synchronization using powerline communication, where a powerline transceiver emits a modified preamble to mark a moment in time, allowing receiving transceivers to detect local time drift and adjust their clocks, achieving precision based on the local oscillator period, typically around 100 nanoseconds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If software-based time synchronization is used, then implementation simplicity is maintained, but time synchronization precision deteriorates to 10-100 milliseconds due to processor interrupts and memory access delays

Engineering Contradiction:
Improvetime synchronization precisionVSAvoidsynchronization system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces software-based time synchronization with hardware-based synchronization using dedicated hardware circuits. The synchronization signal is generated by a hardware oscillator and transmitted through powerline communication, eliminating processor interrupts and memory access delays that plague software-based systems. This hardware substitution achieves nanosecond-level precision while maintaining relatively simple implementation through dedicated hardware modules.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a dedicated synchronization signal as an intermediary carrier that transmits time information independently from data communication. This synchronization signal acts as a mediator between the master clock and slave devices, carrying precise time information through powerline communication without interfering with normal data processing operations, thus achieving high precision without complex software coordination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If hardware-based time synchronization with powerline communication is implemented, then time synchronization precision improves to nanoseconds, but device complexity increases due to additional hardware components

Engineering Contradiction:
Improvetime synchronization precisionVSAvoidhardware component complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the powerline communication system serve dual purposes: both power transmission and time synchronization. By embedding the synchronization signal within the existing powerline infrastructure, the system avoids adding separate dedicated synchronization wires or communication channels. This multi-functionality approach achieves high-precision synchronization while minimizing additional hardware complexity by reusing existing powerline components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the time synchronization function with the existing powerline communication infrastructure. The synchronization signal is combined with the power transmission lines, allowing both functions to share the same physical medium. This merging approach eliminates the need for separate synchronization hardware and reduces overall system complexity while maintaining nanosecond-level precision through dedicated hardware synchronization circuits.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10763918B1Time synchronization of bottom hole assembly components via powerline communication
Publication Date: 2020.09.01 BAKER HUGHES OILFIELD OPERATIONS LLC
  • US10763918B1 patent drawing
  • US10763918B1 patent drawing
  • US10763918B1 patent drawing

AI summary

An example method for performing a time synchronization among a plurality of electronic components within a bottom hole assembly (BHA) includes modifying a preamble of a digital signal by adding symbols to the preamble of the digital signal to mark a moment in time. The method further includes generating a physical waveform that includes the modified preamble and transmitting the physical waveform over a powerline, using a powerline interface, to other of the plurality of electronic components. The method further includes transmitting an absolute time value to the other of the other of the plurality of electronic components. The method further includes performing, by at least one of the other of the plurality of electronic components, the time synchronization by detecting the physical waveform, determining a local time drift compared to the moment in time and the absolute time value, and adjusting a local clock to the absolute time value.