Bi-Layer Multi-Well Cell Culture Platform With Dynamic Microflow Sensing

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Solution Overview

Problem

Existing well plates for cell culture and biomedical experiments lack dynamic control of fluid flow and integrated sensing for real-time quantification of culture conditions, limiting their effectiveness in studying microphysiological systems and drug screening.

Innovation Solution

A bi-layer cell culture platform with microchannel structures and integrated sensors, allowing for dynamic fluid flow control and real-time monitoring, enabling precise simulation of physiological conditions and drug interactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standard well plates are used for cell culture, then ease of operation and compatibility with standard protocols are improved, but dynamic control over fluid flow and integrated sensing capabilities are lost

Engineering Contradiction:
Improveease of operationVSAvoidadaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The device is segmented into multiple functional layers including a well plate layer for standard compatibility, a membrane layer for cell culture, and a microchannel layer for fluid control. This segmentation allows each layer to perform its specialized function while maintaining overall system compatibility with standard well plate protocols.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges a standard well plate structure with integrated microchannel networks and sensing capabilities into a single multi-layer device. This combination preserves the ease of operation of standard well plates while adding dynamic fluid flow control and real-time sensing functions that were previously unavailable.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If static cell culture environments are used, then device complexity is reduced, but the ability to accurately model tissue environments and respond to biological agents is limited

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The device incorporates dynamic fluid flow control through integrated microchannels that can deliver controlled streams of fluids, nutrients, and biological agents to cell cultures. This dynamic capability allows the system to simulate physiological conditions and tissue environments more accurately while maintaining manageable device complexity through systematic design.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple independent actuators are used for each tissue modeling environment, then independent fluid flow control is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pump assembly is designed as a universal multi-functional device that can service multiple tissue modeling environments simultaneously. A single pump assembly with multiple outputs can deliver controlled fluid flow to multiple wells, reducing the number of individual actuators needed while maintaining independent control capability for each environment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If overlapping microchannels are used across the membrane, then integrated tissue modeling capabilities are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetissue modeling capabilityVSAvoidmanufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The overlapping microchannel structure is achieved through segmentation of the device into separate layers (well plate layer, membrane layer, microchannel layer) that are assembled in a standardized sequence. This layered segmentation allows for easier manufacturing of each individual layer with standard tolerances, while the final assembled structure achieves the required precision for integrated tissue modeling.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3545074B1Bi-layer multi-well cell culture platform
Publication Date: 2026.05.06 THE CHARLES STARK DRAPER LABORATORY INC
  • EP3545074B1 patent drawingFigure 1
  • EP3545074B1 patent drawingFigure 2
  • EP3545074B1 patent drawingFigure 3A~3C

AI summary

The methods and systems described herein provide a cell culture platform with an array of tissue modeling environments and dynamic control of fluid flow. The cell culture platform includes an array of wells that are fluidically coupled by microchannel structures. The dynamically controlled flow of fluid interacts with cells grown within the microchannels.