Bi-Material Mode Multiplexer for Compact Low-Crosstalk Coupling

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Solution Overview

Problem

Existing mode multiplexers suffer from high modal crosstalk, leading to increased size and cost due to the need for extended lengths to mitigate this issue.

Innovation Solution

A mode multiplexer with layered optical waveguides formed using different materials, where the first optical waveguide tapers to prevent signal propagation and the second optical waveguide widens to support multiple modes, allowing for optical coupling with reduced crosstalk and compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the length of the mode multiplexer is increased to reduce modal crosstalk, then the modal crosstalk is reduced, but the size and cost of the mode multiplexer increase

Engineering Contradiction:
Improvemodal crosstalk reductionVSAvoidmode multiplexer length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the refractive index parameter by using different materials (silicon nitride with lower refractive index and silicon with higher refractive index) for the two waveguides. This material parameter change enables effective mode coupling and crosstalk reduction in a compact 60 μm length, avoiding the need for long lengths (200-400 μm) required by conventional single-material waveguide-based mode multiplexers.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the length of the mode multiplexer is increased to reduce modal crosstalk, then the modal crosstalk is reduced, but the cost of the mode multiplexer increases

Engineering Contradiction:
Improvemodal crosstalk reductionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameters (refractive indices) to achieve better coupling efficiency in a shorter device length, reducing manufacturing complexity and cost despite using different materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials with different refractive indices (silicon nitride and silicon) to create waveguides that enable effective mode coupling. This composite material approach allows for compact device design with reduced manufacturing costs compared to conventional long-length single-material waveguide-based mode multiplexers.

Inventive Principle:
Principle #40Composite materials

3Productivity

If the first optical waveguide maintains constant width, then signal propagation is maintained, but modal crosstalk increases

Engineering Contradiction:
Improvesignal propagation efficiencyVSAvoidmodal crosstalk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by making the width of the first optical waveguide position-dependent. The waveguide width varies along its length, being wider at the input end and narrower at the output end where it overlaps with the second waveguide. This local variation in geometric parameter enables controlled mode coupling and crosstalk reduction while maintaining signal propagation efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces modal crosstalk and device length, achieving compactness (e.g., 60 μm) while maintaining low loss or crosstalk across a wide wavelength band.

Implementation Method 1

The second optical waveguide has a higher index of refraction than the first optical waveguide. The first optical waveguide and the second optical waveguide are arranged such that an optical signal propagating from a first end towards a second end in the first optical waveguide optically couples into the second optical waveguide.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250258337A1Bi-material mode multiplexer
Publication Date: 2025.08.14 CISCO TECHNOLOGY INC
  • US20250258337A1 patent drawing
  • US20250258337A1 patent drawing
  • US20250258337A1 patent drawing

AI summary

The present disclosure describes a mode multiplexer with layered optical waveguides formed using different materials. The mode multiplexer includes a first optical waveguide and a second optical waveguide. The first optical waveguide includes a first end and a second end. The first end is wider than the second end. The second optical waveguide includes a third end. The second optical waveguide has a higher index of refraction than the first optical waveguide. The first optical waveguide and the second optical waveguide are arranged such that when the first optical waveguide and the second optical waveguide are viewed along a first axis: a length of the first optical waveguide and a length of the second optical waveguide extend along a second axis orthogonal to the first axis, the first end is non-overlapping with the third end, and the second optical waveguide partially overlaps the second end.