Bi-Optic Reader Platters with Optical Redirection for Expanded FOV Detection

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Solution Overview

Problem

Existing barcode reading systems fail to capture images of objects fully within their field of view, leading to frustration and potential malicious actions, and traditional solutions increase system complexity, power usage, and resource costs.

Innovation Solution

An imaging system with a redirection element that redirects portions of the field of view to capture additional image data, allowing separate pipelines for different vision operations, including scan avoidance and object detection, without adding sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the field of view is expanded to cover the entire platter area, then object detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveobject detection capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The field of view is divided into two segments: a first field of view for standard barcode reading and a second field of view for platter edge detection. The imaging assembly captures both fields simultaneously, with the processor separating and independently analyzing each segment. This segmentation allows comprehensive monitoring without requiring additional sensors or complex hardware modifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The existing imaging assembly is made multi-functional by configuring it to capture both the standard first field of view for barcode reading and the extended second field of view for platter edge detection. This universal approach allows a single component to perform multiple functions, avoiding the need for additional sensors and reducing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional sensors are added to monitor the entire platter area, then scan avoidance detection is improved, but power consumption increases

Engineering Contradiction:
Improvescan avoidance detectionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The existing imaging assembly is made multi-functional by configuring it to capture both the standard first field of view for barcode reading and the extended second field of view for platter edge detection. This universal approach allows a single component to perform multiple functions, avoiding the need for additional sensors and reducing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The imaging assembly serves itself by simultaneously capturing both barcode data and platter edge position data without requiring separate dedicated sensors. The processor independently processes the second field of view data to detect platter edges and coordinate with the first field of view data, allowing the system to monitor the entire platter area using existing resources.

Inventive Principle:
Principle #25Self-service

3Reliability

If the field of view is expanded to prevent malicious actions, then system reliability is improved, but resource costs increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidresource costs
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The field of view is divided into two segments: a first field of view for standard barcode reading and a second field of view for platter edge detection. The imaging assembly captures both fields simultaneously, with the processor separating and independently analyzing each segment. This segmentation allows comprehensive monitoring without requiring additional sensors or complex hardware modifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging assembly serves itself by simultaneously capturing both barcode data and platter edge position data without requiring separate dedicated sensors. The processor independently processes the second field of view data to detect platter edges and coordinate with the first field of view data, allowing the system to monitor the entire platter area using existing resources.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively expands the field of view without increasing power consumption or complexity, enabling efficient detection of objects outside the standard view and preventing scan avoidance attempts.

Implementation Method 1

a redirection element disposed with a path of a portion of the FOV such that the redirection element redirects the portion of the FOV to pass through the platter

Methodology Applied
Scientific EffectOptical redirection: Reflection

Implementation Method 2

an imaging assembly configured to capture image data of an environment appearing in a field of view (FOV)

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentUS12387071B2Bi-optic indicia readers and platters for use therewith having optical redirection element(s) within the platter
Publication Date: 2025.08.12 ZEBRA TECHNOLOGIES CORP
  • US12387071B2 patent drawing
  • US12387071B2 patent drawing
  • US12387071B2 patent drawing

AI summary

Imaging systems for imaging or scanning objects by redirecting portions of a field of view (FOV) are described herein. An example imaging system includes: an imaging assembly; a platter including a redirection element; and a computer-readable media storing machine readable instructions that cause the imaging system to: capture the image data in the FOV, wherein a first subset of pixels captures a first subset of the image data associated with a first portion of the FOV not redirected by the redirection element, and a second subset of pixels captures a second subset of the image data associated with a redirected portion of the FOV redirected by the redirection element; process the first subset of image data via a first module to perform a first vision operation; and process the second subset of image data via a second module to perform a second vision operation.