Bi-stable Actuator for Electronic Lock Using Magnetic Repulsion

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Solution Overview

Problem

Electronic door locks powered by alkaline batteries face limited service life due to energy drain in office mode, necessitating frequent battery replacements and increasing operational costs.

Innovation Solution

An actuator system utilizing a stationary magnet assembly and a movable beam, magnetically repulsed to maintain positions without battery power, reducing energy consumption and extending battery life by allowing human torque to assist in operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a piezoelectric bender is used as the prime mover to actuate the clutch or latch, then the mechanical lock can be operated, but the battery service life is reduced due to continuous energy consumption in office mode

Engineering Contradiction:
Improvelock operation reliabilityVSAvoidbattery energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The piezoelectric bender is activated only periodically when clutch engagement is required (during challenge mode or initial lock), rather than continuously. In office mode, the clutch remains engaged without requiring continuous piezoelectric activation, thereby eliminating continuous energy consumption while maintaining lock operation reliability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The clutch mechanism is designed to self-maintain engagement once activated. The mechanical clutch structure maintains its engaged state without requiring continuous energy input from the piezoelectric bender, allowing the system to serve itself by maintaining the locked state passively after initial actuation.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the piezoelectric bender is activated and maintained in engagement with the clutch in office mode, then unchallenged entry is permitted, but battery service life is reduced

Engineering Contradiction:
Improveunchallenged entry capabilityVSAvoidbattery service life
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The piezoelectric bender is activated only periodically when clutch engagement is required (during challenge mode or initial lock), rather than continuously. In office mode, the clutch remains engaged without requiring continuous piezoelectric activation, thereby eliminating continuous energy consumption while maintaining lock operation reliability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The clutch mechanism is designed to self-maintain engagement once activated. The mechanical clutch structure maintains its engaged state without requiring continuous energy input from the piezoelectric bender, allowing the system to serve itself by maintaining the locked state passively after initial actuation.

Inventive Principle:
Principle #25Self-service

3Reliability

If batteries are used to power the mechanical lock and electronic control, then the lock functions reliably, but frequent battery replacement is required due to limited service life

Engineering Contradiction:
Improvelock function reliabilityVSAvoidbattery replacement frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The piezoelectric bender is activated only periodically when clutch engagement is required (during challenge mode or initial lock), rather than continuously. In office mode, the clutch remains engaged without requiring continuous piezoelectric activation, thereby eliminating continuous energy consumption while maintaining lock operation reliability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The clutch mechanism is designed to self-maintain engagement once activated. The mechanical clutch structure maintains its engaged state without requiring continuous energy input from the piezoelectric bender, allowing the system to serve itself by maintaining the locked state passively after initial actuation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The actuator significantly reduces battery power draw, increasing the service life of batteries and decreasing operational costs associated with frequent replacements.

Implementation Method 1

The second magnet assembly is connected to the beam and is configured to be magnetically repulsed away from the first magnet assembly. The repulsion of the second magnet assembly maintains the beam in either the first or second position until the beam is selectively actuated therefrom.

Methodology Applied
Scientific EffectMagnetic repulsion: Magnetism

Data Source

PatentUS8702133B2Bi-stable actuator for electronic lock
Publication Date: 2014.04.22 HONEYWELL INTERNATIONAL INC
  • US8702133B2 patent drawing
  • US8702133B2 patent drawing
  • US8702133B2 patent drawing

AI summary

An actuator for an electronic door lock includes a stationary first magnet assembly, a beam, and a second magnet assembly. The first magnet includes at least one magnet stationarily positioned within the electronic door lock. The beam is movable relative to the first magnet assembly to a first position and a second position. The second magnet assembly is connected to the beam and is configured to be magnetically repulsed away from the first magnet assembly. The repulsion of the second magnet assembly maintains the beam in either the first or second position until the beam is selectively actuated therefrom.