Bi-stable Popper Valve for Cerebral Shunt Blockage Detection

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Solution Overview

Problem

Current cerebral shunts have a high failure rate due to blockages, making it difficult to detect malfunctions non-invasively, leading to potential brain damage and death, as existing detection methods are either unreliable or invasive and risky.

Innovation Solution

A bi-stable popper membrane system that allows intermittent one-way flow of cerebrospinal fluid (CSF) through a shunt, using dynamic permeability to open and close based on pressure differences, coupled with sensors to detect conformation changes and potentially blockages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If non-invasive detection methods (CT or MRI) are used to detect shunt failure, then patient safety is improved, but detection reliability deteriorates because these methods cannot detect elevated ICP in over 30% of shunt malfunction cases

Engineering Contradiction:
Improvepatient safetyVSAvoiddetection reliability
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary detection mechanism - a sensor system that directly measures intracranial pressure through the shunt catheter itself. This intermediary approach bypasses the limitations of external imaging methods by placing the measurement device within the fluid pathway, enabling direct and reliable ICP detection without requiring invasive surgical exploration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/invasive detection method (surgical shunt exploration) with a sensor-based detection system. The sensor electronically measures pressure and transmits data externally, substituting the need for physical surgical intervention while maintaining high detection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If invasive detection methods (surgical shunt exploration) are used to detect shunt failure, then detection reliability is improved, but patient risk deteriorates due to risks of infection and hemorrhage

Engineering Contradiction:
Improvedetection reliabilityVSAvoidpatient risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses the shunt catheter itself as an intermediary vehicle to deliver the sensor to the measurement location. The sensor travels through or is positioned within the existing catheter pathway, allowing invasive measurement capability without requiring separate invasive surgical procedures for detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes surgical mechanical exploration with electronic sensing. Instead of physically manipulating and examining the shunt through surgery, the system uses electronic sensors to detect pressure changes and transmit diagnostic information externally, eliminating surgical risks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a single valve pressure design is used, then device simplicity is improved, but adaptability deteriorates because it cannot adjust to changing patient conditions

Engineering Contradiction:
Improvedevice simplicityVSAvoidpressure adjustment capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic valve pressure system where the opening pressure is not fixed but can be adjusted based on patient needs. The valve mechanism responds to pressure differentials and can be reprogrammed or adjusted to change its opening threshold, allowing adaptation to changing intracranial pressure requirements as the patient's condition evolves.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent enables changes in the valve's operational parameters, specifically the opening pressure threshold. Through programmable or adjustable mechanisms, the valve's pressure setting can be modified without replacing the entire device, allowing optimization of CSF drainage according to patient response and clinical needs.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If no detection mechanism is included in the shunt, then device complexity is improved, but the ability to detect blockages deteriorates, leading to high failure rates

Engineering Contradiction:
Improvedevice simplicityVSAvoidshunt failure rate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent incorporates a feedback mechanism where the sensor continuously monitors intracranial pressure and transmits data to an external receiver. This real-time feedback enables early detection of blockages or malfunctions, allowing timely intervention before complete shunt failure occurs, thereby significantly improving reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The shunt system performs self-diagnosis through the integrated sensor that automatically detects and reports its own operational status. The system monitors its own performance and communicates potential failures without requiring external diagnostic procedures, enabling the device to serve its own detection needs.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the risk of shunt failure by allowing early detection of blockages, enabling timely intervention and reducing the risk of complications such as headache, nausea, and death, while minimizing invasive procedures.

Implementation Method 1

a resilient membrane having at least one pore extending between a first side of the membrane and a second side of the membrane. When a fluid facing a first side of the membrane is under a lower pressure, the membrane is in a first conformation. When the fluid facing the first side of the membrane is under a higher pressure, the membrane flexes to a second conformation.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

When a fluid facing a first side of the membrane is under a lower pressure, the membrane is in a first conformation. When the fluid facing the first side of the membrane is under a higher pressure, the membrane flexes to a second conformation allowing the fluid to flow through the membrane.

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

A sensor mechanism is provided that identifies a conformation change of the popper. The conformation change of the popper is indicative of a blockage in the shunt.

Methodology Applied
Scientific EffectOptical detection:

Data Source

PatentUS10967158B1Cerebral shunt valve
Publication Date: 2021.04.06 POPFLOW LLC
  • US10967158B1 patent drawing
  • US10967158B1 patent drawing
  • US10967158B1 patent drawing

AI summary

A bi-stable popper valve and a device for detecting blockage in a flow of a fluid are provided. The valve includes a membrane supporting two conformations: in a first conformation the membrane is convex in relation the upstream fluid, and in a second conformation the membrane can be concave in relation to the upstream fluid, such that in the first conformation the flow of the fluid through the membrane is prevented and in the second conformation the flow of the fluid through the membrane is permitted through an pore defined by the membrane in only the second conformation. The membrane changes from the first conformation to the second responsive to a pressure of the fluid meeting or exceeding an opening pressure value of the membrane. A sensor can detect a shift from the first conformation to the second conformation, indicating a flow, or absence of flow, of the fluid.