Bi-Valve Air Filter Mask with Segmented Chambers

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Solution Overview

Problem

Wearers of N95 style masks often experience suffocation and reduced oxygen intake due to trapped exhaled air mixing with incoming fresh air, leading to decreased oxygen inhalation.

Innovation Solution

The bi-valve mask design incorporates separate breathing chambers with one-way valves to minimize the mixing of inhaled and exhaled air, using high surface area filters for each direction of airflow to enhance breathability and reduce rebreathed exhaled air volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-chamber mask design is used, then the mask structure is simple, but exhaled air mixes with inhaled air reducing oxygen intake

Engineering Contradiction:
Improvemask structureVSAvoidoxygen intake
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The mask is divided into two separate chambers: an inhalation chamber for fresh air intake and an exhalation chamber for expelling exhaled air. This segmentation prevents mixing of inhaled and exhaled air, ensuring that oxygen-rich air is available for each breath while maintaining a manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Reliability

If filter surface area is increased, then filtration efficiency improves, but airflow resistance increases causing suffocation feelings

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidbreathability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The filtration system is segmented into separate inhalation and exhalation pathways, each with dedicated filters. This allows the total filter surface area to be distributed across two separate filter elements rather than one large filter, reducing airflow resistance in each individual pathway while maintaining overall filtration efficiency through the combined surface area of both filters.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If exhaled air is trapped in the mask, then the mask structure is simple, but the amount of fresh air and oxygen that can be inhaled is reduced

Engineering Contradiction:
Improvemask structureVSAvoidfresh air and oxygen
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The mask interior is segmented into distinct inhalation and exhalation zones separated by a partition wall. This segmentation creates dedicated pathways that guide exhaled air away from the inhalation zone, preventing stale air accumulation in front of the wearer's nose and mouth, and ensuring that each inhalation draws from fresh ambient air while maintaining structural simplicity through the partition design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for increased fresh air and oxygen intake while minimizing the volume of rebreathed exhaled air, improving breathability and reducing airflow resistance, thus alleviating suffocation feelings and enhancing oxygen delivery to the lungs.

Implementation Method 1

a first one-way check valve located between the core mask and the first outer filter chamber that conveys exhaled air from the core mask to the first outer filter chamber with the exhale

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

a second one-way check valve located between the core mask and the second outer filter chamber that draws air from the second outer filter chamber to the core mask with the inhale

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

The first outer filter chamber filters any air that passes from first outer filter chamber through a wall of first outer filter chamber. The second outer filter chamber filters any air that passes into second outer filter chamber through a wall of second outer filter chamber.

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS20230390594A1A Bi-Valve Air Filter Mask
Publication Date: 2023.12.07 LIBERTY HEALTH TECHNOLOGIES INC
  • US20230390594A1 patent drawing
  • US20230390594A1 patent drawing
  • US20230390594A1 patent drawing

AI summary

A multi-chambered mask separately filters inhaled and exhaled air. When a person exhales, exhaled air is expelled from a core mask to a first outer filter chamber using a first one-way check valve located between the core mask and the first filter chamber. The core mask creates a core chamber between the core mask and the person's face. The first filter chamber encloses a first volume of air and filters air that passes from the first filter chamber through the first filter chamber's wall. When a person inhales, air is drawn from a second outer filter chamber to the core mask using a second one-way check valve located between the core mask and the second filter chamber. The second filter chamber encloses a second volume of air and filters air that passes into the second filter chamber through the second filter chamber's wall.