BIB Bag Connector Valve Layout to Prevent Liquid Stagnation
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Solution Overview
Problem
Bag-in-box (BIB) packages face challenges in preventing bacterial contamination due to liquid stagnation in the connector chamber, which is difficult to clean and can lead to contamination of the remaining liquid, limiting the package's lifetime.
Innovation Solution
A bag side connector with an external valve device made of thermoplastic elastomer that controls fluid communication between the chamber and through holes based on pressure, preventing liquid stagnation and contamination by isolating the bag from the external environment after emptying.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the chamber is used for liquid delivery without an external valve, then the structure is simple, but liquid stagnates in the chamber and is exposed to bacterial contamination
Solution Approach 1:
The valve device is segmented into two distinct functional parts: an internal valve device for delivering liquid and an external valve device for preventing contamination. The internal valve includes an obturator that opens/closes the spout, while the external valve includes a closure element that seals the chamber opening. This segmentation allows each valve to perform its specific function independently, solving the contradiction by adding contamination prevention without requiring complete redesign of the entire connector.
Solution Approach 2:
The closure element of the external valve device acts as an intermediary between the chamber and the external environment. It automatically seals the chamber opening when the obturator is in the closed position, creating a barrier that prevents contaminated liquid from stagnating in the chamber and being exposed to bacteria. This intermediary mechanism resolves the contradiction by adding a simple sealing function that prevents contamination without significantly complicating the overall structure.
2Duration of action of stationary object
If the external valve device is added to prevent liquid stagnation, then bacterial contamination is prevented, but the device complexity increases
Solution Approach 1:
The external valve device is merged with the internal valve device to form an integrated valve assembly. The closure element of the external valve and the obturator of the internal valve work together in a coordinated manner, with the closure element sealing the chamber opening when the obturator closes the spout. This merging reduces the number of separate components and simplifies the overall structure while still achieving the goal of preventing liquid stagnation and extending BIB package lifetime.
Solution Approach 2:
The external valve device operates automatically based on the position of the internal valve's obturator. When the obturator closes the spout, the closure element automatically seals the chamber opening, and when the obturator opens, the closure element automatically unseals. This self-service mechanism eliminates the need for separate control systems or additional components, extending BIB package lifetime without significantly increasing device complexity.
3Reliability
If the chamber opening is sealed to prevent contamination, then liquid stagnation is prevented, but the emptying line nose cannot enter the chamber
Solution Approach 1:
The closure element of the external valve device is designed to be dynamic rather than fixed. It automatically changes its sealing state based on the operational phase: it remains open to allow the emptying line nose to enter the chamber during initial setup, then automatically seals when the obturator closes the spout to prevent contamination. This dynamic behavior resolves the contradiction by providing both access during operation and isolation during storage/transport.
Solution Approach 2:
The closure element is positioned and configured in advance to automatically seal the chamber opening when the obturator is in the closed position. This preliminary arrangement ensures that as soon as the spout closes, the chamber opening is already sealed, preventing any liquid stagnation or bacterial contamination. The system is pre-configured to provide both access and isolation at the appropriate times without requiring manual intervention.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively prevents bacterial contamination by ensuring that no liquid stagnates in the connector chamber, thereby extending the BIB package's lifetime and simplifying the assembly process while reducing material and operational costs.
Implementation Method 1
suitable for allowing/interrupting the fluid communication between the chamber and said at least one through hole in dependence on the pressure existing in said chamber
Implementation Method 2
The obturator has a foot suitable for contacting a distal edge of said third collar to form a leak-tight seal
Implementation Method 3
The member of TPE may also play the role of the return spring of which the internal valve of the bag side connector is conventionally provided
Data Source
AI summary
The bag side connector for a BIB package comprises: an element (10) having a longitudinal axis (12) and including a flange (14) with an upper and a lower face, wherein a first collar (16) protrudes from the upper face, so that a cylindrical chamber (18) is defined, a second collar (20) protrudes from the lower face, and the flange (14) has at least one through hole (22) in the area delimited by the second collar (20); and an internal valve device including an obturator (24) slidable along said axis (12) and a third collar (26) protruding from the lower face of the flange (14) coaxially and internally in respect of the second collar (20) and externally in respect of the area with at least one through hole (22), wherein said obturator (24) has a foot (30) suitable for contacting a distal edge (32) of the third collar (26) to form a leak-tight seal, and a top wall (34) from which an actuating pin (36) protrudes and extends through a center bore (38) of the flange (14). The connector further comprises an external valve device arranged in the chamber (18) and suitable for allowing/interrupting the fluid communication between the chamber (18) and the at least one (through hole (22) in dependence on the pressure existing in the chamber (18).


