Bicarbonate Solution Barrier Container

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Solution Overview

Problem

Conventional bicarbonate solutions in aqueous form face stability issues due to carbon dioxide loss, leading to non-physiological pH values and precipitation formation when stored in semipermeable containers, which affects their efficacy and shelf life.

Innovation Solution

A medicinal product featuring a flexible mono-chamber container with a barrier material that prevents carbon dioxide diffusion, maintaining the pH of the bicarbonate solution within physiological ranges for extended storage periods, thereby enhancing stability and shelf life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bicarbonate solution is stored in semipermeable containers, then the container allows gas exchange, but carbon dioxide loss occurs leading to pH increase and precipitation formation

Engineering Contradiction:
Improvestability of bicarbonate solutionVSAvoidcarbon dioxide loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The container uses a composite material structure consisting of an inner semipermeable membrane layer and an outer barrier layer. The semipermeable membrane allows physiological gas exchange while the barrier layer (made of materials like polyolefin, polyamide, or polyester with specific permeability characteristics) prevents carbon dioxide loss. This composite structure resolves the contradiction by combining the benefits of semipermeability with carbon dioxide retention capability.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If bicarbonate solution is stored for extended periods, then shelf life is extended, but pH drifts to non-physiological values and precipitations form

Engineering Contradiction:
Improveshelf lifeVSAvoidpH stability
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The barrier layer in the composite container material prevents carbon dioxide diffusion, thereby maintaining the bicarbonate-c carbon dioxide equilibrium and stabilizing the pH value throughout the extended shelf life. This enables long-term storage (e.g., 24 months or more) while maintaining physiological pH values.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The barrier layer creates an inert environment regarding gas exchange by being impermeable to carbon dioxide. This prevents external carbon dioxide from entering and internal carbon dioxide from escaping, maintaining a stable chemical environment for the bicarbonate solution during long-term storage.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of operation

If conventional bicarbonate solutions are used, then bicarbonate is directly available as treatment agent, but stability is compromised due to carbon dioxide loss

Engineering Contradiction:
Improvedirect availability of bicarbonateVSAvoidstability of solution
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The composite container with its barrier layer enables direct administration of stable bicarbonate solutions. The barrier prevents carbon dioxide loss during storage and transport, ensuring that the bicarbonate remains stable and effective until administration, thus combining direct availability with reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures a stable, ready-to-use bicarbonate solution with maintained pH values over 12 months, potentially up to 36 months, preventing precipitation and meeting regulatory standards, making it suitable for prolonged storage and use.

Implementation Method 1

the container comprises a first side wall and a second side wall, wherein the first side wall comprises or consists of a barrier material and/or the second side wall comprises or consists of a barrier material... capable of preventing or retarding escape of carbon dioxide from the container

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS12138222B2Medicinal product comprising a container and an aqueous liquid containing bicarbonate
Publication Date: 2024.11.12 B BRAUN MELSUNGEN AG
  • US12138222B2 patent drawing
  • US12138222B2 patent drawing

AI summary

A medicinal product, in particular a sterile medicinal product, includes a flexible mono-chamber container and an aqueous liquid containing bicarbonate and having a physiological pH value. The container includes a first side wall and a second side wall. The first side wall and the second side wall include a barrier material capable of preventing or retarding escape of carbon dioxide from the container and/or intake of carbon dioxide into the container such that the pH value of the aqueous liquid is maintained or substantially maintained during a shelf life at room temperature of the medicinal product for at least 12 months.