Biconcave Electrode Particles for Lithium Battery Degradation

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Solution Overview

Problem

Lithium-ion batteries experience mechanical degradation due to diffusion-induced stresses during charge-discharge cycling, leading to reduced capacity and rate capability, particularly in high-power applications like electric vehicles, where initial cycle irreversibility results in a significant loss of lithium and decreased storage and deliverable capacity.

Innovation Solution

Incorporating biconcave shaped particles in the electrodes of lithium batteries, which provide a larger surface area per unit volume and reduce elastic strain energy through convergent and divergent diffusion fronts, mitigating mechanical damage and enhancing charge-discharge performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional particles with single surface curvature are used, then the battery structure is simple and easy to manufacture, but mechanical degradation occurs due to high diffusion-induced stresses

Engineering Contradiction:
Improvemechanical degradation resistanceVSAvoidparticle shape complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies biconcave shaped particles with dual surface curvature (both convex and concave surfaces) instead of conventional single-curvature particles. This specific geometric configuration creates convergent and divergent diffusion fronts that balance stress distribution, reducing elastic strain energy and preventing mechanical degradation during lithium insertion/extraction cycles.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Quantity of substance

If battery size is increased to compensate for initial cycle irreversibility, then storage capacity is maintained, but device complexity and size increase

Engineering Contradiction:
Improvestorage capacityVSAvoidbattery size
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent changes the geometric parameter of electrode particles from conventional shapes to biconcave shapes. This parameter change optimizes lithium diffusion pathways and reduces initial cycle irreversibility, allowing the battery to achieve required storage capacity with smaller overall size while improving rate capability.

Inventive Principle:
Principle #35Parameter changes

3Power

If high rate capability is demanded for high-power applications, then power delivery is improved, but diffusion-induced stresses increase causing mechanical damage

Engineering Contradiction:
Improverate capabilityVSAvoidmechanical integrity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The biconcave particle geometry creates a unique diffusion pattern with both convergent and divergent fronts. This dual-curvature design enables faster lithium diffusion rates for high power applications while simultaneously distributing mechanical stresses more evenly throughout the particle structure, preventing fracture and maintaining integrity during rapid charge-discharge cycles.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of biconcave particles in lithium-ion batteries reduces mechanical degradation, maintains higher charge-discharge cyclic stability, and increases the storage capacity, allowing batteries to operate at a broader range of currents with improved durability and longevity.

Implementation Method 1

Lithium is intercalated into or from the active electrode material... the diffusion of lithium, and in particular the gradients in its concentration thereof, gives rise to diffusion induced stresses in the electrode material... In biconcave-shaped particles, the volume is bounded by a combination of convex and concave surfaces that give rise to both converging and divergent diffusion fronts of lithium as it migrates into and out of the active material

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS8679680B2Mitigation of mechanical degradation in lithium battery materials using biconcave electrode particles
Publication Date: 2014.03.25 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8679680B2 patent drawing
  • US8679680B2 patent drawing
  • US8679680B2 patent drawing

AI summary

Methods for decreasing mechanical degradation in a lithium battery are provided. At least a portion of one of the anode or the cathode includes a plurality of biconcave particles. The biconcave particles provide increased surface area for lithium diffusion without increasing the volume of the particles. As the lithium diffuses across the particles, the combination of convergent and divergent diffusion fronts of lithium reduces the stresses and elastic strain energy responsible for mechanical degradation of the electrode while increasing the rate of lithium intake.