Biconcave Partition Cylinder for Double-Acting Engine

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Solution Overview

Problem

Existing internal combustion engines face inefficiencies and environmental concerns due to the transfer of oil into combustion products and the need for complex exhaust systems, as well as a power-to-weight ratio imbalance and reliance on valves and compressors.

Innovation Solution

A double-acting piston engine design with a biconcave partition dividing the cylinder into two working spaces, eliminating valves and using fuel injectors and water injectors, which allows for efficient scavenging and combustion without oil in exhaust gases, reducing the need for a resonant exhaust system and enabling a simpler construction with a small fan for air pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a double-acting piston with biconcave partition is used to divide the cylinder into two working spaces, then the power-to-weight ratio is improved and scavenging efficiency is enhanced, but the device complexity increases due to the specific cylinder geometry and partition structure

Engineering Contradiction:
Improvepower-to-weight ratioVSAvoidcylinder geometry complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The cylinder is divided into two separate working spaces (upper and lower chambers) by a biconcave partition, allowing independent operation of each chamber. This segmentation enables simultaneous power strokes in both chambers, effectively doubling the power output per crankshaft rotation while maintaining a compact structure that improves the power-to-weight ratio.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The biconcave partition is nested within the cylinder body, with the partition's concave surfaces forming the combustion chambers while the convex surfaces interface with the piston. This nested arrangement allows the complex two-chamber configuration to be integrated into a single cylinder assembly, reducing overall structural complexity despite the enhanced functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If valves are eliminated in favor of a piston-driven scavenging system, then the device complexity is reduced and reliability is improved, but the scavenging efficiency may deteriorate without proper channel design

Engineering Contradiction:
Improvevalve system complexityVSAvoidscavenging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The valve mechanism is completely removed from the system. Instead of using valves to control intake and exhaust, the invention extracts this function and implements it through the piston's reciprocating motion, which opens and closes scavenging channels directly. This elimination of complex valve mechanisms simplifies the device while maintaining reliable operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical valve system is replaced with a piston-driven scavenging system where the piston itself acts as the flow control mechanism. The piston's movement directly opens and closes the scavenging channels, substituting the complex valve timing mechanism with a simpler, more reliable piston motion that is already inherent in the engine's power stroke cycle.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If oil is present in the fuel blend for two-stroke operation, then the ease of operation is improved, but harmful factors increase due to oil transfer to exhaust gases and pollution

Engineering Contradiction:
Improvefuel mixture preparationVSAvoidpollution from exhaust gases
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful effect of oil presence in the fuel system into a beneficial outcome. By using the piston-driven scavenging system, the design allows complete separation of the fuel combustion process from the lubrication system. The piston creates a seal that prevents oil from entering the combustion chamber, thereby eliminating oil pollution in exhaust gases while maintaining the simplicity of two-stroke operation with fuel-oil blend.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The biconcave partition and piston seal act as intermediaries between the fuel injection system and the combustion chamber. These intermediary structures prevent direct contact between the lubricating oil in the crankcase and the combustion products, allowing the fuel blend to be supplied without oil contamination while maintaining ease of operation with conventional two-stroke fuel mixture.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If a resonant exhaust system is used to handle oil in exhaust gases, then the pollution is reduced, but the device complexity and weight increase

Engineering Contradiction:
Improvepollution controlVSAvoidexhaust system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the pollution control function by eliminating the source of pollution rather than treating it afterward. By using the piston-driven seal system, the design prevents oil from entering the exhaust stream in the first place, making the complex resonant exhaust system unnecessary. This extraction of the pollution problem at its source simplifies the entire exhaust system while maintaining effective pollution control.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a high power-to-weight ratio, reduces pollution by preventing oil in exhaust gases, and allows for use in various vehicles and machinery with improved efficiency and ecological standards.

Implementation Method 1

an internal double-sided concave partition that divides the cylinder into the upper part of the cylinder and the bottom part of the cylinder

Methodology Applied
Scientific EffectPhysical partitioning:

Implementation Method 2

the piston in the known engine is connected via an oscillating connecting rod to a crank of a crankshaft

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

an ignition element in the form of a sparking plug or a glow plug

Methodology Applied
Scientific EffectElectrical discharge: Electric Spark

Implementation Method 4

fuel blend is supplied from a carburetor system into a cylinder space under a piston

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 5

valves that carry off exhaust gases

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS11236670B2Internal combustion engine with two working spaces of a cylinder
Publication Date: 2022.02.01 ADVANCED MATERIALS & PROPULSION ENGINEERING & RESEARCH INC
  • US11236670B2 patent drawing
  • US11236670B2 patent drawing
  • US11236670B2 patent drawing

AI summary

An engine having a cylinder fastened to the engine ease with the biconcave internal partition, which divides the cylinder into the upper and bottom parts. Sparking plugs are mounted on both sides of the partition. The upper and the bottom parts of the cylinder have side scavenging channels which connect suction spaces to the working spaces of both parts of the cylinder. The upper and bottom parts of the cylinder have inlet and outlet orifices. Inside the upper and inside the bottom part of the cylinder and the upper and bottom piston are placed respectively, while both pistons are directed towards each other by the working surfaces. The pistons are connected by a rod that is led through the linear bearing that is embedded in the partition forming a seal. The connecting rod is fastened to the bottom piston and by its other end it is connected to the crankshaft.