Bi-conical Optical Sensor for Downhole Fluid Analysis

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Solution Overview

Problem

Current technologies face challenges in determining fluid properties in downhole wells due to inaccessibility, contamination, and the inability to perform true multi-phase fluid metering, especially for dark or opaque samples and highly scattering fluids.

Innovation Solution

A downhole fluid analysis system featuring a bi-conical optical sensor that uses multi-modal sensing and identification techniques, including optical spectroscopy and piezoelectric helm resonator technology, to measure multiple fluid properties and distinguish between gas, liquid, and oil phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple specialized tools are deployed to determine different fluid properties, then measurement precision is improved, but device complexity and operational costs increase

Engineering Contradiction:
Improvefluid property measurementVSAvoidnumber of tools
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical sensor is designed to perform multiple fluid property measurements (density, composition, phase identification) using a single integrated device. The sensor uses multi-wavelength optical spectroscopy to simultaneously determine different fluid properties, eliminating the need for multiple specialized tools while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple measurement capabilities into a single optical sensor platform. By integrating density measurement, compositional analysis, and phase identification functions into one device, the system reduces operational complexity and costs while improving efficiency.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If conventional absorption spectroscopy is used for fluid analysis, then measurement capability is improved for translucent samples, but applicability deteriorates for dark or opaque samples and highly scattering fluids

Engineering Contradiction:
Improvefluid composition detectionVSAvoidsample type coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system uses multi-wavelength optical spectroscopy, varying the wavelength parameter to optimize measurement for different fluid types. By selecting specific wavelengths that penetrate dark or opaque samples effectively, the sensor achieves accurate compositional analysis across diverse sample types including emulsions and sand-containing fluids.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The optical tip acts as an intermediary element that facilitates light interaction with the fluid sample. The tip's design enables effective optical coupling and enhances the sensor's ability to measure properties of challenging samples by mediating the light-sample interaction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple tools are individually tripped into and out of the well, then specialized measurement capability is improved, but productivity decreases

Engineering Contradiction:
Improvespecialized fluid property detectionVSAvoiddrilling and wireline logging speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The single optical sensor performs multiple fluid property measurements (density, composition, phase) that previously required multiple separate tools. This multi-functionality eliminates the need for repeated tool trips, thereby improving drilling and wireline logging productivity while maintaining specialized measurement capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively determines fluid properties such as density, viscosity, sound speed, and multi-phase fluid compositions, enabling accurate downhole measurements without the need for multiple specialized tools, thus improving operational efficiency and reducing costs.

Implementation Method 1

The bi-conical shape of the optical tip facilitates total internal reflection of the light through the optical tip and out to the detector

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

Constituents of a sample absorb light of respective wavelengths/frequencies. The amount of light absorbed by the sample at different wavelengths/frequencies depends on the presence and concentration of each constituent.

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Implementation Method 3

The first wavelength is attenuated by the presence of oil and the second wavelength is attenuated by the presence of water

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 4

a piezoelectric helm resonator, in which the piezoelectric helm resonator generates a resonance response in response to an applied current

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 5

the piezoelectric helm resonator generates a resonance response in response to an applied current

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12320255B2Bi-conical optical sensor for obtaining downhole fluid properties
Publication Date: 2025.06.03 BAKER HUGHES OILFIELD OPERATIONS LLC
  • US12320255B2 patent drawing
  • US12320255B2 patent drawing
  • US12320255B2 patent drawing

AI summary

A downhole fluid analysis system includes an optical sensor that includes a light source configured to emit light, a light detector, and an optical tip optically coupled to the light source and the light detector. At least a portion of the light emitted from the light source travels through the optical tip and returns to the detector, wherein the optical tip has a bi-conical shape. The system further includes a piezoelectric helm resonator, in which the piezoelectric helm resonator generates a resonance response in response to an applied current, and an electromagnetic spectroscopy sensor positioned symmetrically with respect to the piezoelectric helm resonator in at least one direction. In some embodiments, the optical tip includes a first conical portion and a second conical portion.