Bicycle Battery Mounting Rail With Form-Fit Anti-Theft Support

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Solution Overview

Problem

Existing holding devices for energy stores on bicycles lack efficient and secure mechanisms for guiding and securing energy stores, particularly in terms of weight reduction, stiffness enhancement, and theft protection.

Innovation Solution

A holding device with a carrier unit that includes a guide bar for receiving and guiding the energy store, and a support unit with form-fit extensions to securely position the energy store, reducing movement and enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If conventional holding devices are used for energy stores, then the energy store can be held on the frame, but the frame weight is high and stiffness is insufficient

Engineering Contradiction:
Improveframe weightVSAvoidframe stiffness
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The carrier element is integrated into the frame's load path, merging the holding device structure with the frame structure itself. This integration eliminates separate stiffening components and allows the frame to directly bear and distribute loads from the energy store, simultaneously reducing weight and maintaining stiffness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding device is segmented into distinct functional units: the carrier element integrated into the load path for structural support, and the support unit with form-fit extensions for precise positioning. This segmentation allows each component to be optimized for its specific function while working together to solve the weight-stiffness contradiction.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional holding devices are used for energy stores, then the energy store can be held on the frame, but theft protection is insufficient

Engineering Contradiction:
Improvetheft protectionVSAvoidholding device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The carrier element is merged with the frame structure through integration into the load path, creating a unified structural system that is inherently more secure. This integration makes removal more difficult without requiring additional complex locking mechanisms, thus improving theft protection while avoiding increased device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Weight of moving object

If the carrier element is integrated into the load path, then weight is reduced and stiffness is enhanced, but the complexity of integration increases

Engineering Contradiction:
Improveframe weightVSAvoidintegration complexity
Core Design Contradiction:
Weight of moving objectVSEase of manufacture

Solution Approach 1:

The integration is segmented into modular components: the carrier element with its specific geometry for load path integration, and the support unit with form-fit extensions for positioning. This segmentation allows for standardized manufacturing processes and simplifies assembly, reducing the overall complexity despite the integrated design.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If support elements are added to secure the energy store transversely, then stability is improved, but device complexity increases

Engineering Contradiction:
Improveenergy store stabilityVSAvoidholding device complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The support elements with form-fit extensions are merged with the carrier element structure, creating a unified component that provides both structural support and transverse positioning. This integration eliminates the need for separate positioning mechanisms, achieving enhanced stability without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12202563B2Holding device for releasably holding an energy store on a frame
Publication Date: 2025.01.21 ROBERT BOSCH GMBH
  • US12202563B2 patent drawing
  • US12202563B2 patent drawing
  • US12202563B2 patent drawing

AI summary

A holding device for releasably holding an energy store, in particular, a bicycle energy store, at a frame, in particular, at a bicycle frame. The holding device includes at least one carrier unit, which includes at least one carrier element, in particular, a guide bar for at least partially receiving and/or guiding the energy store, and including at least one support unit for securing the energy store in a form-fit manner at the carrier unit. The support unit includes at least one support element situated at the carrier element, which secures the energy store at the carrier element in a state in which the energy store is situated at the carrier element at least along a direction extending transversely to a longitudinal axis of the carrier element.