Bicycle Chain Force Measurement via Deformable Dropout
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Solution Overview
Problem
Existing bicycle force measurement systems are complex, costly, and require axle or hub adaptations, making it difficult to accurately measure chain force in bicycles with derailleur gear systems, especially when changing chain wheels, as the measuring signal is affected by the horizontal displacement of the chain along the rear axle.
Innovation Solution
A system that measures the reaction force on both ends of the axle, using a deformable dropout and a sensor device to detect the position of a control cable, allowing calculation of the total chain force by determining the ratio of reaction forces at each axle end, enabling a compact and cost-effective setup without axle or hub adaptations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a measuring system is implemented to measure chain force, then measurement capability is improved, but device complexity and cost increase
Solution Approach 1:
The patent introduces a deformable dropout as an intermediary element between the chain and the frame. This dropout contains a measuring cell that detects deformation caused by chain forces. By using this intermediary, the complex task of directly measuring chain force is transformed into measuring the deformation of a specific component, simplifying the overall measurement system while maintaining accuracy.
Solution Approach 2:
The patent replaces complex mechanical force measurement systems with a more sophisticated but integrated deformation sensing approach. Instead of using multiple force sensors or complex mechanical linkages, the system uses a deformable dropout with embedded measuring cells that convert mechanical deformation into electrical signals, reducing mechanical complexity.
2Measurement precision
If axle or hub adaptations are made to measure chain force, then measurement accuracy is improved, but ease of manufacture deteriorates
Solution Approach 1:
The patent merges the dropout function with the measurement function. Instead of adding separate measurement devices to the axle or hub, the measuring cell is integrated directly into the dropout structure. This combination eliminates the need for separate axle or hub modifications, maintaining ease of manufacture while achieving accurate chain force measurement.
Solution Approach 2:
The deformable dropout serves multiple functions: it maintains the chain tension, allows gear changes, and simultaneously acts as the measuring element for chain force. This multi-functionality eliminates the need for separate measurement components that would require additional adaptations to the axle or hub system.
3Adaptability or versatility
If derailleur gear system is used with multiple chain wheels, then adaptability is improved, but measurement precision deteriorates due to chain displacement affecting the signal
Solution Approach 1:
The patent incorporates a feedback mechanism where the measuring cell continuously monitors the deformation of the dropout. When the chain position changes due to gear shifts, the system detects the resulting deformation changes and adjusts the measurement interpretation accordingly. This feedback loop maintains measurement precision across different gear configurations by compensating for position-related signal variations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides a simple, universal, and cost-effective method to accurately measure chain force in bicycles, allowing for reliable operation across different gear configurations without the need for complex adaptations, ensuring accurate pedal force feedback for electrically supported bicycles and automatically shifting gear mechanisms.
Implementation Method 1
the dropout is implemented in such a way that it undergoes a measurable deformation in a predetermined direction as a result of chain forces
Implementation Method 2
a deformable coupling block is provided, of which one end is attached to the frame while a dropout is attached to the other end
Data Source
AI summary
A method is described for measuring the chain force (FK) in a drive chain (26) engaging on a body (20) that is rotatable around an axle (21) which is fixed in a frame (10) at least two connecting points (22, 23). The method comprises the steps of: measuring the reaction force (FL) between axle (21) and frame (10) at a first connecting point (22); measuring the reaction force (FL) between axle (21) and frame (10) at a second connecting point (23); and adding the two measured reaction forces (FL; FR).


