Bicycle Drive System Chain Assembly Without Breaking Loop

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Solution Overview

Problem

Current bicycle drive systems require breaking and re-establishing the closed-loop configuration of the chain for assembly and replacement, leading to labor-intensive processes, potential inconsistencies in chain length, exposure to debris, and aesthetically flawed designs, necessitating improved methods for chain assembly and replacement without breaking the loop.

Innovation Solution

The drive system positions the power transmitting element such that it forms a closed-loop configuration without requiring breaking, using idler wheels to redirect the chain paths from outside the frame to inside on the same side, allowing assembly and replacement without breaking the loop, reducing debris exposure, and enhancing aesthetics by minimizing chain guard size and improving alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the chain is configured in a closed-loop manner around the frame, then the chain cannot be simply removed or assembled without breaking the loop, but this leads to labor-intensive manual assembly and replacement processes

Engineering Contradiction:
Improveclosed-loop configuration stabilityVSAvoidchain assembly ease
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent introduces a frame member that acts as an intermediary element, positioned such that the chain crosses from outside to inside the frame on the same side. This intermediary structure enables the chain to be assembled and removed by simply passing it over the frame member, eliminating the need to break the closed-loop configuration while maintaining assembly simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the chain is configured in a closed-loop manner around the frame, then structural stability is improved, but chain replacement becomes inconvenient requiring trips to bicycle shops

Engineering Contradiction:
Improveclosed-loop configuration stabilityVSAvoidchain replacement convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The frame member serves as a mediator that allows the chain to be easily removed and reinstalled by consumers themselves. The chain can be slipped over the frame member without breaking the loop, enabling convenient at-home replacement and eliminating the need for specialized tools or professional shop visits

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the upper and lower chain portions are spaced apart significantly, then the closed-loop configuration is maintained, but the chain guard size increases and aesthetics are compromised

Engineering Contradiction:
Improveclosed-loop configurationVSAvoidaesthetics
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

By positioning the frame member such that both upper and lower chain portions cross to the inside of the frame on the same side, the chain paths are brought closer together. This reduces the vertical spacing between chain portions, allowing for a more compact and aesthetically pleasing chain guard design while preserving the closed-loop configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9187148B2Drive system for a pedaled vehicle
Publication Date: 2015.11.17 HUFFY CORP
  • US9187148B2 patent drawing
  • US9187148B2 patent drawing
  • US9187148B2 patent drawing

AI summary

A pedaled vehicle includes a frame having a crank for receiving a power input from a rider, a wheel rotatably coupled to the frame, and a drive system. The drive system includes a first sprocket operatively coupled to the crank, a second sprocket operatively coupled to the wheel, and a power transmitting element operatively coupled to the first and second sprockets for transmitting the power input from the rider at the crank to the wheel for moving the pedaled vehicle. The power transmitting element forms a closed-loop configuration and is arranged relative to the frame such that the power transmitting element is configured to be assembled to the vehicle or replaced on the vehicle without having to break the closed-loop configuration of the power transmitting element.