Bicycle Compression Ring Cable Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing bicycle compression rings do not effectively allow brake and shift cables to pass through the stem assembly, leading to friction and operational inefficiencies at the bending points of the cables.

Innovation Solution

A bicycle stem design with integrated outer casing holders and an inner cable guiding member that reduces friction by allowing the inner cable to extend between these holders, forming a bend, and a compression ring with cable passing parts for alignment with the stem's cable passing parts, facilitating smooth cable passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cables run through the tubular part of the bicycle head parts assembly, then the structural integrity of the stem is maintained, but friction and operational inefficiencies occur at the bending points of the cables

Engineering Contradiction:
Improvecable operational efficiencyVSAvoidfriction at bending points
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The compression ring is divided into multiple functional segments: a first compression portion for compressing the bearing, a second compression portion for compressing the stem, and cable passing parts that allow cables to pass through. This segmentation enables independent optimization of each function, reducing friction at cable bending points while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The compression ring acts as an intermediary component between the bearing and the stem, providing a structured path for cables to pass through. The cable passing parts in the compression ring serve as intermediaries that guide and support the cables, reducing friction at the bending points while allowing the compression function to be performed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a compression ring is used to compress the bearing and stem, then the structural stability is improved, but the complexity of the head parts assembly increases

Engineering Contradiction:
Improvehead parts assembly stabilityVSAvoidcompression ring structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The compression ring is designed as a multi-functional component that simultaneously performs compression of the bearing, compression of the stem, and provides cable passing parts. This universality reduces the need for separate components, thereby reducing overall assembly complexity while maintaining structural stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The compression ring merges the compression function and cable passage function into a single integrated component. The first and second compression portions are combined with the cable passing parts in one piece, reducing the number of parts and simplifying the assembly process while maintaining the necessary structural stability.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If outer casing holders are integrated into the stem to guide cables, then cable alignment is improved, but the manufacturing complexity of the stem increases

Engineering Contradiction:
Improvecable alignment precisionVSAvoidstem manufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The stem is segmented into the main body portion and separate outer casing holders that can be manufactured independently and then assembled. This segmentation allows for simplified manufacturing of each component while achieving precise cable alignment through the integrated design of the holders positioned within the stem's internal cavity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9242692B2Compression ring and head parts
Publication Date: 2016.01.26 SHIMANO INC
  • US9242692B2 patent drawing
  • US9242692B2 patent drawing
  • US9242692B2 patent drawing

AI summary

A compression ring that is configured to be disposed between a bearing and a stem of a bicycle head parts assembly. The compression ring includes a central opening for receiving a steering column, a cut out portion, a first cable passing part disposed radially outwardly from the central opening, and a first positioning part for positioning the compression ring with respect to the stem so that the first cable passing part is aligned with a second cable passing part defined in the stem.