Bicycle Shift Control Lever Layout for More Ergonomic Functions
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Solution Overview
Problem
Existing bicycle operating apparatuses lack design freedom for the operating component, limiting the number of operating options and ergonomic comfort.
Innovation Solution
The bicycle operating apparatus includes a carrier element with a housing containing an electronic circuit arrangement and two pivotable operating elements, each connected to switches, allowing for independent and combined actuations to control multiple bicycle functions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If an integrally formed plastics component is used for the operating component, then manufacturing simplicity is improved, but design freedom and number of operating options are limited
Solution Approach 1:
The operating component is divided into multiple separate elements (first operating element and second operating element) that can be independently designed and manufactured. Each element can be optimized for specific functions while maintaining manufacturing simplicity through modular construction.
2Device complexity
If a single operating component is used, then device complexity is reduced, but the number of controllable functions is limited
Solution Approach 1:
The operating component with multiple separate operating elements is designed to control up to six different bicycle functions. Each operating element can independently actuate different switches, enabling a single component to perform multiple control functions without proportionally increasing overall device complexity.
Solution Approach 2:
The operating elements are designed to be pivotable about an operating axis and can be deflected in different directions (first direction and second direction opposite to the first). This dynamic capability allows each operating element to trigger different switches based on its deflection direction, multiplying the control functions available from each physical element.
3Area of stationary object
If operating elements are positioned closely together, then space utilization is improved, but the risk of finger entrapment increases
Solution Approach 1:
The design proactively addresses the finger entrapment risk by configuring the operating elements and their deflection paths to prevent finger pinching. The separate operating elements are positioned and oriented such that their movement zones do not create dangerous pinching points, even though they are integrated in a compact housing.
4Volume of stationary object
If multiple switches are integrated in one housing, then device compactness is improved, but switch actuation precision may be compromised
Solution Approach 1:
Each operating element is designed with specific local characteristics optimized for its intended switch actuation. The first operating element is configured for actuating the first switch, while the second operating element is configured for actuating the second switch, allowing each to be optimized for its specific function despite the compact integrated housing.
Data Source
AI summary
A bicycle operating apparatus includes a carrier element having fastening device for fixing the apparatus to the handlebar; a housing, on the carrier element, having an electronic circuit arrangement in the housing; a first and a second switch, each connected to the electronic circuit arrangement, are on the housing; and an operating component mounted on the carrier element pivotable about an operating axis preloaded into a neutral position, the operating component deflected out of the neutral position in a first direction of rotation about the operating axis to actuate the first switch, and deflected out of the neutral position in a second direction opposite to the first direction to actuate the second switch, where the operating component includes a first operating element and a second operating element that are formed separately from one another in one piece and are mounted on the carrier element pivotable about the operating axis.


