Bicycle Control Device Preventing Unintended Walk Mode Activation

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Solution Overview

Problem

Existing motor assist bicycles often inadvertently drive in walk mode during normal riding due to the walk switch being used to adjust assist drive force, leading to unintended motor operation.

Innovation Solution

A bicycle control device with an input unit and controller that switches between ride mode and walk mode, driving the motor in accordance with the operation of the input unit, ensuring intended assistance during walking and preventing unintended motor operation during riding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the walk switch is used to adjust assist drive force during normal riding, then the rider can control motor assistance levels, but the motor may be driven in walk mode when the rider does not intend to do so

Engineering Contradiction:
Improveswitch operation for assist adjustmentVSAvoidmode selection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically changes the function of the input unit based on the current operational mode. When in ride mode, the input unit adjusts assist drive force levels. When in walk mode, the input unit controls motor drive in correspondence with its operation. This dynamic reconfiguration resolves the contradiction by ensuring the switch serves the appropriate function based on context, preventing unintended walk mode activation during riding while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single input unit is used for both ride mode assist adjustment and walk mode activation, then device complexity is reduced, but unintended mode switching occurs

Engineering Contradiction:
Improvenumber of control unitsVSAvoidmode switching accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The input unit is designed with multi-functionality to serve both ride mode assist adjustment and walk mode activation/control. The controller determines the current mode and routes the input unit's signal appropriately: in ride mode it adjusts assist levels, in walk mode it controls motor drive. This universal design reduces device complexity while maintaining reliability through context-aware signal interpretation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the motor is driven in walk mode during normal riding, then unintended speed increases occur, but adding separate control mechanisms increases device complexity

Engineering Contradiction:
Improveprevention of unintended motor operationVSAvoidcontrol system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller continuously monitors the operational mode (ride or walk) and uses this feedback to determine how to interpret input unit signals. This feedback mechanism ensures that when in ride mode, walk mode activation is prevented, and when in walk mode, the motor is properly controlled. The feedback-based control resolves the contradiction by preventing unintended motor operation without requiring separate physical control mechanisms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10035560B2Bicycle control device, motor assist bicycle including bicycle control device, and method of controlling motor of motor assist bicycle
Publication Date: 2018.07.31 SHIMANO INC
  • US10035560B2 patent drawing
  • US10035560B2 patent drawing
  • US10035560B2 patent drawing

AI summary

A bicycle control device controls a motor to assist driving of a wheel of a bicycle. The bicycle control device includes a controller configured to control the motor and an operation unit configured to be operated to switch operation modes of the motor. The controller includes at least a walk mode as the operation modes. In a case that a rotation speed of a wheel becomes lower than or equal to a predetermined value while the motor is driven in the walk mode, the controller is configured to control the motor so as to gradually decrease output of the motor and then stop driving the motor.