Bicycle Derailleur Voltage Control for Shifting Precision

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Solution Overview

Problem

Current bicycle derailleurs lack efficient mechanisms for smooth and controlled gear shifting, particularly in varying voltage and power supply conditions, which can lead to inconsistent performance and increased power consumption.

Innovation Solution

A bicycle derailleur system comprising a base member, a movable member, a motor unit, and a controller that adjusts voltage and power supply based on gear position and power source levels to optimize shifting operations, allowing for different maximum voltages and power levels during shifting directions, and incorporates over-stroke modes for enhanced shifting precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a motor unit is used to move the movable member for gear shifting, then the gear shifting automation is improved, but the power consumption increases

Engineering Contradiction:
Improvegear shifting automationVSAvoidpower consumption
Core Design Contradiction:
Extent of automationVSUse of energy by moving object

Solution Approach 1:

The controller dynamically adjusts the motor unit's operating parameters including maximum voltage and power levels based on the shifting direction and remaining power source levels, making the system adaptable to varying operational conditions and power availability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (voltage, power levels) of the motor unit based on shifting direction and power source status, optimizing performance while managing power consumption across different operating states

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If different maximum voltages are applied during different shifting directions, then the gear shifting precision is improved, but the device complexity increases

Engineering Contradiction:
Improvegear shifting precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Different maximum voltage levels are applied to specific shifting directions based on operational requirements, with higher voltage for one direction and lower voltage for the opposite direction, optimizing precision for each shifting scenario

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The controller monitors the shifting operation and power source levels to determine appropriate voltage levels, using feedback from the system state to adjust motor unit parameters for optimal shifting precision

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If voltage and power levels are adjusted based on remaining power source levels, then the power consumption efficiency is improved, but the control complexity increases

Engineering Contradiction:
Improvepower consumption efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The controller continuously monitors remaining power source levels and adjusts motor unit voltage and power levels accordingly, using feedback from power source status to optimize power consumption efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts its power consumption characteristics based on real-time power source availability, changing operational parameters to match remaining power levels and extend system operation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables smoother and more precise gear shifting, reduces power consumption by adjusting voltage and power levels according to the remaining power source levels, and facilitates efficient chain movement across sprockets using over-stroke regions.

Implementation Method 1

The motor unit is configured to move the movable member relative to the base member between the first gear position and the second gear position

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12043345B2Bicycle derailleur and bicycle rear derailleur
Publication Date: 2024.07.23 SHIMANO INC
  • US12043345B2 patent drawing
  • US12043345B2 patent drawing
  • US12043345B2 patent drawing

AI summary

A bicycle derailleur comprises a base member, a movable member, a motor unit, and a controller. The controller is configured to control the motor unit to rotate an output shaft of the motor unit at a first maximum voltage during a first shifting operation of the chain in a first shifting direction. The controller is configured to control the motor unit to rotate the output shaft of the motor unit at a second maximum voltage during a second shifting operation of the chain in a second shifting direction. The first maximum voltage is different from the second maximum voltage. The bicycle derailleur is configured to receive electricity from an electric power source configured to supply electricity to an assist driving unit.