Bicycle Frame Cavity for Sensor Integration

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Solution Overview

Problem

Existing bicycle sensor systems face issues with accurate alignment and secure attachment, leading to inaccurate data, aerodynamic disruption, and theft concerns due to their design and attachment methods.

Innovation Solution

A bicycle frame with integrated cavities to house sensor devices that match their contours, allowing for secure, aerodynamic, and theft-resistant wireless communication of performance data, with optional plugs to maintain the frame's contour when sensors are not in use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sensor components are externally mounted on the bicycle frame, then the sensor system can be easily attached and removed, but the aerodynamic performance is disrupted and the aesthetic appearance is degraded

Engineering Contradiction:
Improveease of attachmentVSAvoidaerodynamic disruption
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sensor device is nested within a cavity formed in the bicycle frame, allowing it to be integrated into the frame structure rather than externally mounted. This nesting approach maintains the aerodynamic contour and aesthetic appearance while still allowing for attachment and removal of the sensor device.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If simple mechanical fasteners are used to secure sensor components, then the attachment is easy to implement, but the security against theft is insufficient

Engineering Contradiction:
Improveease of implementationVSAvoidsecurity against theft
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The cavity is formed as an integrated part of the bicycle frame structure, merging the mounting function into the frame itself. This integration provides security against theft while maintaining ease of implementation through the use of simple mechanical fasteners within the integrated cavity structure.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the detector and operator are not properly aligned, then the sensor system is easier to install, but the measurement accuracy deteriorates

Engineering Contradiction:
Improveease of installationVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The cavity is pre-formed in the bicycle frame at the correct position and orientation to receive the sensor device. This preliminary action ensures that when the sensor device is installed, it is automatically properly aligned with the wheel, eliminating alignment issues while maintaining ease of installation.

Inventive Principle:
Principle #10Preliminary action

4Ease of repair

If the sensor components are left exposed on the bicycle, then they are easily accessible for maintenance, but they are susceptible to misalignment from impacts and vibrations

Engineering Contradiction:
Improveaccessibility for maintenanceVSAvoidalignment stability
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The sensor device is nested within a cavity that protects it from impacts and vibrations while maintaining accessibility. The cavity structure provides mechanical protection that prevents misalignment from external forces, while the sensor device remains accessible for maintenance through the cavity opening.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS7878521B2Bicycle frame with device cavity
Publication Date: 2011.02.01 TREK BICYCLE CORPORATION
  • US7878521B2 patent drawing
  • US7878521B2 patent drawing
  • US7878521B2 patent drawing

AI summary

A bicycle frame having a cavity constructed to receive a sensor device. The cavity has a shape and a contour that generally matches a shape and a contour of the sensor device. Such a configuration maintains the aerodynamic contour of the frame when the sensor device is positioned in the cavity. An optional plug occupies the cavity when the sensor device is not positioned therein. Preferably, the sensor device is constructed to wirelessly communicate bicycle operation information to a receiver that is remotely located relative to the sensor device. More preferably, the cavity is formed in a fork of the bicycle and the sensor device is configured to monitor operation of a front wheel and wirelessly communicate the operation information to the remote receiver.