Bicycle Frame Shock Absorber Dial Integration

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Solution Overview

Problem

Bicycle frames with rear shock absorbers face challenges in integrating the shock absorber into the frame while maintaining user accessibility to adjustment controls, often resulting in less accessible and less integrated solutions.

Innovation Solution

A bicycle frame design featuring a depression in one of the tubes with a window that allows the compression dial to be hidden inside the frame, connected via an actuator element, enabling remote compression activation and maintaining accessibility to all dials for user adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the shock absorber is integrated into the frame by locating it on the lower part of the bicycle frame, then the integration and aesthetics are improved, but the accessibility to compression and rebound dials deteriorates

Engineering Contradiction:
Improveintegration of shock absorberVSAvoidaccessibility to dials
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The frame tube is segmented into an outer part and an inner part, with the shock absorber positioned in the inner part. This segmentation allows the shock absorber to be integrated into the frame structure while maintaining accessibility to its controls through the window opening in the outer part.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shock absorber is nested within the inner part of the frame tube, with the compression dial and actuator element arranged concentrically. The actuator element extends through the window opening to reach the compression dial, enabling remote operation while maintaining integrated appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If the compression dial is hidden inside the frame to improve integration, then the aesthetics are improved, but the ease of adjusting compression deteriorates

Engineering Contradiction:
Improveintegration of compression dialVSAvoidease of adjusting compression
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The actuator element serves as an intermediary mechanism that extends from the outer part of the frame through the window opening to connect with the compression dial inside the inner part. This allows the compression dial to be hidden while remaining adjustable through the actuator element's motion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The actuator element extends in a different spatial dimension (radially outward through the window) to reach the compression dial located in the inner part. This dimensional extension allows remote operation of the hidden dial without compromising integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11077913B2Bicycle frame with integrated shock absorber
Publication Date: 2021.08.03 ORBEA
  • US11077913B2 patent drawing
  • US11077913B2 patent drawing
  • US11077913B2 patent drawing

AI summary

The invention relates to a bicycle frame (1) with a remote-controlled shock absorber (2) connected to the frame (1). The shock absorber (2) comprises two dials (3, 4) for adjusting the compression and rebound. The frame (1) is characterised in that it comprises a depression (9; 25) communicated with the outside of the frame (1) and provided with a window (12; 28) that communicates the depression (9; 25) with an inner part (8b; 18b) of the frame (1). An actuator element (7) for adjusting the compression dial (3) extends from the outside of the frame (1) towards the window (12; 28) passing through the inner part (8b; 18b) of the frame (1). The invention improves the integration of the rear suspension of the bicycle while simultaneously allows for easy adjustment of the compression dial (3) and the rebound dial (4).